13B-8V9 MR-372-J84-13B450$020.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
1. HAZARDS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks caused by the introduction of
contamination are:
– damage to or destruction of the high pressure injection system,
– a component seizing up,
– a component losing its sealing.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (particles
a few microns in size) should have penetrated the system during dismantling.
The cleanliness guidelines must be applied from the filter through to the injectors.
What are the sources of contamination?
– metal or plastic swarf,
– paint,
–fibres:
– from cardboard,
– from brushes,
– from paper,
– from clothing,
– from cloths,
– foreign bodies such as hair,
– the ambient atmosphere,
–etc.
2. INSTRUCTIONS TO BE FOLLOWED PRIOR TO ALL OPERATIONS
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must be discarded.IMPORTANT
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections.
In addition, moisture may collect in the connectors and create faults in the electrical connections.
IMPORTANT
Before carrying out any work on the high pressure injection system, protect:
– the accessories and timing belts,
– the electrical accessories, (starter, alternator, electric power-assisted steering pump),
– the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
DIESEL INJECTION
Fault finding – Cleanliness guidelines
13B-116V9 MR-372-J84-13B450$102.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF107
CONTINUED
Only for F9Q816:
If the vehicle is not new (mileage greater than 10 km):
Check that there are no leaks or blockages in the exhaust pipe,
Repair if necessary
– Do an after-sales regeneration using the control SC017 Particle filter regeneration.
– Perform an oil change (see MR 364 (Mégane II) or MR 370 (Scénic II), Mechanical, 10A Engine and
peripherals, Engine oil: Draining – Filling).
If the fault is still present, contact the Techline.
13B-122
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
V9 MR-372-J84-13B450$103.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF151
STOREDMAIN RELAY CIRCUIT1.DEF: Relay cut off too soon
2.DEF: Relay cut off too late
NOTESSpecial notes:
The level 1 warning light is on.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
1.DEF
NOTESNone.
Check the condition of the injection feed relay mounting connector (see Wiring Diagram Technical Note, Mégane II
ph2, Scénic II ph2, component code 983).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the tightness and the condition of the "+ " and "-" battery terminals.
Check the conformity of the main relay (relay removed):
Insulation of the contacts between the following connections:
– Connection code 3FB of component 983.
– Connection codeBP37 of component983.
Resistance of the coil between the following connections:
– Connection code 3AA of component 983.
– Connection codeBP37 of component983.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
Replace the relay if the resistance is less than 6 Ωor greater than 1 kΩ.
EDC16C36_V44_DF151M/EDC16C36_V4C_DF151M/EDC16C36_V48_DF151M/EDC16C36_V50_DF151M/EDC16C36_V54_DF151M/
EDC16C36_V58_DF151MEDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-124
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
V9 MR-372-J84-13B450$103.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF151
CONTINUED 2
2.DEFNOTESNone.
Check the condition of the injection supply relay mounting connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 983).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the conformity of the main relay (relay removed):
Insulation of the contacts between the following connections:
– Connection code 3FB of component 983.
– Connection code BP37 of component 983.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
Resistance of the coil between the following connections:
– Connection code 3AA of component 983.
– Connection codeBP37 of component983.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
Replace the relay if the resistance is less than 6 Ωor greater than 1 kΩ.
Check the continuity and absence of any interference resistance on the following connection:
– Connection code 3AA between components 983 and 120.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the injection supply relay.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-169
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
V9 MR-372-J84-13B450$104.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF311
CONTINUED
The fault appears after 11 failed regeneration attempts when driving.
Check that there are no leaks or blockages in the exhaust pipe,
Repair if necessary
– Carry out an After-Sales regeneration.
– Follow the procedure for command SC017 Particle filter regeneration (see Interpretation of commands).
– At the end of After-Sales regeneration, if the CLIP diagnostic tool indicates that you must replace the particle
filter, perform a oil change and replace the oil filter.
Explain to the customer the procedure for regeneration when driving to limit future garage repairs: see PART D in
the interpretation of DF312 Speed request.
If the fault is still present, contact the Techline.
EDC16 C36
Program No.: 91
Vdiag No.: 48, 58
13B-201
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
V9 MR-372-J84-13B450$104.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
*ADAC: Trip Computer
DF1020
PRESENT
OR
STOREDENGINE OIL DILUTION
1. DEF: Above maximum threshold
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
– the engine is started.
– a road test.
Special notes:
If the fault is present:
– particle filter regeneration is inhibited.
Use bornier Elé. 1681 for any operations on the injection computer connectors.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
Note:
This fault is activated in case of considerable oil dilution due to a significant number of particle filter regenerations.
Carry out the following:
– An oil change (see MR 364 (Mégane II) or MR 370 (Scénic II), Mechanical, 10A Engine and peripherals,
Engine oil: Draining – Filling),
– reset the oil wear meter,
– clear the faults.
Reset the oil wear meter after the oil change:
It will be necessary to reinitialise the display of the trip computer.
With the ignition on:
– hold down the TC* button for 5 s.
Re-initialisation has worked when the on-board computer no longer displays the key.
If this is not the case, restart the procedure.
Specific case:
If an oil change is performed before the oil service interval warning is exceeded, reinitialise the display.
EDC16C36_V50_DF1020/EDC16C36_V58_DF1020EDC16 C36
Program No.: 91
Vdiag No.: 50, 58
13B-309V9 MR-372-J84-13B450$152.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
PR132
CONTINUED
Sensor electrical conformity
Test the air inlet circuit (from the air filter inlet to the inlet manifold,
apply test 4 Turbocharged air inlet circuit check):
– air filter unit inlet not blocked and filter not clogged,
–visual inspection only, run test 4 of ALP2: Starting fault or starting impossible,
– oil vapour recirculation circuit connection conformity.
–absence of leaks or blockages in the low and high pressure air circuits: pipes, presence and tightness of the
mounting clips, mounting of the turbocharger pressure sensor, intercooler, etc.,
– check that the damper valve is not jammed closed.
Carry out the necessary repairs.
Check the electrical conformity of the air flowmeter:
Check the + 5 V feed to the air flowmeter.
– connection 3KJ of component 799.
Check the +12 V after relay feed to the air flowmeter.
– connection 3FB of component 799.
Check for continuity and absence of interference resistance of the following connections:
– connection code3DV,
– connection code3DW,
between components 120 and 799.
With the flowmeter connected, the vehicle ignition on and engine stopped:
Check the voltage between connections 3DW and 3DV of component 799.
– If the voltage is not approximately 0.6 V ± 0.1 V, replace the air flowmeter.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-346V9 MR-372-J84-13B450$152.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
PR873OIL OXIDATION SIGNAL
PARAMETER
DEFINITIONThis parameter indicates the distance of the vehicle when the oil dilution threshold is
reached.
NOTESOnly apply the interpretation of this parameter if the OCS (oil control system)
program is activated on the instrument panel. On the instrument panel computer,
check the configuration reading LC106 OCS: WITH
This parameter is not operational in Vdiag44
Conformity check with engine stopped and ignition on, or engine running, and engine coolant
temperature > 80°C, without electrical consumers
The oil condition is calculated by the oxidation program in the injection computer, according to the number of
engine revolutions.
When this count reaches a certain threshold before the end of the oil service period, the injection computer sends
a signal to the instrument panel, which will display service due. Parameter PR873 corresponds to the vehicle
mileage at the time this signal is sent.
Then the instrument panel computer deducts 900 miles (1500 km) before displaying the message Service
required.
IMPORTANT
When the message Service required appears on the instrument panel, the customer must arrange an oil change
within the remaining 900 miles (1500 km).
EDC16CP36_V4C_PR873/EDC16CP36_V48_PR873/EDC16CP36_V50_PR873/EDC16CP36_V54_PR873/EDC16CP36_V58_PR873
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 4C, 48, 50,
54, 58