13B-383
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP2 Starting difficult (or impossible)
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
Is it difficult or impossible to start the engine?
PART A:
Check the engine earths.
If the engine speed is less than 200 rpm, refer to Technical Note 6014A, Checking the charging circuit, Starter
fault finding, Starter.
If an engine speed of 200 rpm is achieved with starter motor in operation, PR055 Engine speed.
If the engine speed shown on CLIP is zero and the engine is running, check the resistance of the engine speed
sensor between the following connections:
– Connection code 3BG,
– Connection code 3BL,
of component 149.
Replace the sensor if the resistance is not between 200 Ω and 270 Ω at 20°C.
Check the continuity and insulation of the following connections:
– Connection code 3BG,
– Connection code 3BL,
between components 120 and 149.
If any of the connections are faulty and there is a repair method (see Technical Note 6015A, Electrical wiring
repair, Wiring: precautions for repairs), repair the wiring; otherwise replace the wiring.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting and condition (overheating) of the sensor.
Replace if necessary.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation. If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine
speed consistency.
Check the fuel circuit for leaks using test 3 Low pressure circuit check.
If test 3: Low pressure circuit check is correct.
PART
B
Impossible
Difficult
EDC16C36_V44_ALP02/EDC16C36_V4C_ALP02/EDC16C36_V48_ALP02/EDC16C36_V50_ALP02/EDC16C36_V54_ALP02/
EDC16C36_V58_ALP02EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-384
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP2
CONTINUED 1
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
Check that the heater plugs are actuated using the AC037 Preheating relay command.
Check the tightness and the condition of the inlet circuit: run test 4: Turbocharged air inlet circuit check and
follow the procedure.
Check that the exhaust is not blocked, run test 1 Exhaust system check and follow the procedure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check the operation of the rail pressure regulator (DRV) using command AC011 Rail pressure regulator.
Check the timing setting.
End of part A
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-387
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4
CONTINUED
is the engine running on all cylinders?
Check the operation of the injectors, run test 10 Poor injector operation.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve, and the damper valve (see Interpretation of statuses and
Interpretation of parameters).
Check the consistency of the signal for the air flowmeter, the engine coolant temperature sensor, the fuel
temperature sensor and the engine speed.
Check the connectors, the continuity, and the absence of interference resistance of the air flowmeter (apply DF056
Air flow sensor circuit), the engine coolant temperature sensor (apply DF001 Coolant temperature circuit), the
fuel temperature sensor (apply DF098 Fuel temperature sensor circuit), and the engine speed (apply DF195
Camshaft sensor - engine speed consistency).
Check:
– That the diesel filter is not clogged.
– That there are no leaks on the high and low pressure diesel circuits: run test 3 Low pressure circuit check.
– The connection of the oil vapour rebreathing circuit.
– The rail pressure regulator (MPROP) (jammed - stuck), apply the interpretation of command AC011 Rail
pressure regulator.
Check the engine timing (and the position of the high pressure pump sprocket). See the procedure in the
Workshop Repair Manual if necessary.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
If the fault is still present, contact the techline.
A
NO
YES
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-388
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP5 Irregular engine operation
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
If the engine races during gear changes, if there is a floor carpet, check that this is not blocking the accelerator
pedal, the brake pedal and the clutch pedal, then check the conformity of the clutch switch and the conformity of
the accelerator pedal sensor when the pedal is released.
Measure the resistance of the engine speed sensor between the following connections:
– Connection code 3BG,
– Connection code 3BL,
of component 149.
Replace the sensor if the resistance is not 200 Ω to 270 Ω at +20°C
Check the continuity of the following connections:
– Connection code 3BG,
– Connection code 3BL,
between components120 and 149.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting and condition (overheating) of the sensor.
Replace if necessary.
Check the low pressure circuit, run test 3 Low pressure circuit check.
Apply the air flow test procedure (see Interpretation of statuses and Interpretation of parameters).
Check the turbocharger, apply the following tests:
– test 2: Air path at the turbocharger,
– test 6: Turbocharger control solenoid valve check,
– test 7: Turbocharger.
Test the high pressure fuel circuit:
Run scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
If the customer complaint is still present, contact Techline.
EDC16C36_V44_ALP05/EDC16C36_V4C_ALP05/EDC16C36_V48_ALP05/EDC16C36_V50_ALP05/EDC16C36_V54_ALP05/
EDC16C36_V58_ALP05EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-391
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP7 Rough idle
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
Check the sealing and condition of the inlet circuit by running Test 4 Turbocharged air circuit check.
Check the low pressure circuit
check the engine parameters:
– Check the update of the engine management computer calibration (last calibration).
– Check the conformity of the IMA codes (using the Identification screen on the Clip diagnostic tool).
– Check the charging circuit (see Technical Note 6014A Checking the charging circuit)
– To check the conformity of the engine speed signal, check:
– The wiring.
– The flywheel position and the condition of the flywheel teeth.
– The position and tightness of the engine speed sensor.
– Check the fuel flow correction from station to station, run Test 10 Poor injector operation.
Check the connections and wiring of the injectors.
Check the connections and wiring of the engine management computer to the injectors.
Repair if necessary.
A
EDC16C36_V44_ALP07/EDC16C36_V4C_ALP07/EDC16C36_V48_ALP07/EDC16C36_V50_ALP07/EDC16C36_V54_ALP07/
EDC16C36_V58_ALP07EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-402
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP11
CONTINUED 3
– Check the consistency between the IMA codes read on the CLIP diagnostic tool and the codes engraved on
the injector bodies,
– Check that the particle filter differential pressure sensor is correctly positioned and connected (see MR 364
(Megane II) or 370 (Scenic II), Mechanical, 19B Exhaust, Particle filter pressure sensor: Removal -
Refitting),
– Check the exhaust pipe see (Test1 Exhaust pipe check),
– Check the air inlet circuit see (Test 4 Turbocharged air inlet circuit check),
– Check the air flowmeter, (see Test 5 Air flowmeter),
– Check the turbocharger, (see Test 6 Turbocharger control solenoid valve test and Test 7 Turbocharger),
– Check the injectors, (see Test 10 Poor injector operation),
– Check the cylinder compressions.
If the fault has not been located and the customer complaint is still present, contact the Techline.
A
EDC16 C36
Program No.: 91
Vdiag No.: 48, 58
13B-404V9 MR-372-J84-13B450$200.mif
13B
*Technical Note 3419: Fault finding on the turbocharger for petrol and diesel enginesExhaust system check: TEST 1
Air line at the turbocharger TEST 2
Low pressure circuit check TEST 3
Checking the turbocharged air inlet circuit TEST 4
Air flow sensorTEST 5
Turbocharger control solenoid valve testTEST 6:
Run TEST 4 of
Technical Note 3419*
TurbochargerTEST 7:
Run TEST 7 of
Technical Note 3419*
Temperature upstream of turbine too low TEST 8
High pressure fuel circuit test TEST 9
Incorrect injector operation TEST 10
Diesel fuel conformity check TEST 11
Manual clearing of weight of soot TEST 12
DIESEL INJECTION
Fault finding – Tests
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-407V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST2
CONTINUED 1
High pressure circuit check
Note:
Depending on the vehicle type, the best visual access will be either from
above or from below.
Visually inspect the condition of the following components:
– outlet pipe of the compressor to the turbocharging air cooler,
– outlet pipe of the turbocharging air cooler to the inlet manifold,
– inlet manifold,
– temperature and pressure sensors.
Is one of these components incorrect (disconnected, cut, bent,
pierced or kinked pipes)?
Replace the defective parts
(see MR 364 (Mégane II) or
370 (Scénic II),
Mechanical, 12B,
Turbocharging). Exhaust system check
Visually inspect the condition of the following engine sections:
– from the exhaust manifold circuit to the turbocharger turbine,
– from the turbine outlet pipe to the end of the exhaust pipe,
– from the inlet manifold to the EGR valve
– check that the temperature and pressure sensors are connected.
Do some of these components have black or white marks on them?
Run test 6: Turbocharger control solenoid valve test.
A
YES
NO
YES
NO
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58