13B-11V9 MR-372-J84-13B450$030.mif
DIESEL INJECTION
Fault finding – List and location of components13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Refrigerant pressure sensor:
This sensor is located on the coolant circuit.
Engine coolant temperature sensor:
This sensor is located on the cylinder head near the engine water chamber.
Air temperature sensor:
The air temperature sensor is located at the air circuit inlet, integrated into the air flowmeter.
Turbocharging pressure sensor solenoid valve:
This solenoid valve is located on the turbocharger.
Catalytic converter:
The catalytic converter is located downstream of the turbocharger.
Fuel temperature sensor:
This sensor is located near the injection pump and injector return.
Cruise control/speed limiter on/off switch:
This switch is located in the passenger compartment to the left of the steering wheel near the lighting dimmer.
Fan unit relay:
The relay is located on the cooling radiator.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Clutch pedal switch:
The switch is located on the clutch pedal.
Heater plugs:
The heater plugs are located on the cylinder head.
The richness ratio sensor:
The richness ratio sensor is mounted in the turbo outlet.
The turbocharger cooling pump:
This pump is located next to the turbocharger.
Particle filter downstream temperature sensor:
The sensor is located after the particle filter (only on certain F9Q816 engines in Vdiag 48).
Particle filter upstream temperature sensor:
The sensor is located before the particle filter (only on engine type F9Q816).
Particle filter differential pressure sensor:
The sensor is located on the particle filter (only on engine type F9Q816).
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DIESEL INJECTION
Fault finding – Role of components13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Clutch pedal switch:
The clutch pedal switch informs the computer of the pedal status.
Heater plugs:
The heater plugs preheat the combustion chamber so that the mixture detonation takes place under the best
conditions and thus start the engine.
Injector rail:
The injector rail receives and redistributes the fuel under high pressure to the injectors.
The richness ratio sensor:
The function of the proportional mixture sensor is to reset the injection system drift.
The turbocharger cooling pump:
This pump circulates the coolant to reduce the temperature of the turbocharger.
Particle filter downstream temperature sensor:
This sensor informs the computer of the temperature of the exhaust gases at the particle filter outlet (only on certain
engine types F9Q816 in Vdiag 48).
Particle filter upstream temperature sensor:
This sensor informs the computer of the temperature of the exhaust gases at the particle filter inlet (only engine
typeF9Q816).
Particle filter differential pressure sensor:
A differential pressure sensor monitors the status of the particle filter (particle weight) and triggers regeneration.
Role: To calculate the difference in pressure between the particle filter inlet and outlet (only engine type F9Q816).
13B-15V9 MR-372-J84-13B450$050.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
System outline
The high pressure injection system is designed to deliver a precise quantity of diesel fuel to the engine at a set
moment.
It is fitted with a BOSCH 128-track computer, type EDC16C36.
The system comprises:
– a priming bulb on the low pressure circuit,
– a diesel filter,
– a high pressure pump with a built-in low pressure pump (transfer pump),
– a high pressure regulator mounted on the pump,
– an injector rail,
– a diesel fuel pressure sensor built into the rail,
– four solenoid injectors,
– a diesel temperature sensor,
– a coolant temperature sensor,
– a cylinder reference sensor,
– an engine speed sensor,
– a turbocharger pressure sensor,
– an accelerator pedal potentiometer,
– an exhaust gas recirculation solenoid valve,
– a recycled gas cooling solenoid valve,
– an atmospheric pressure sensor integrated into the injection computer,
– an air flowmeter fitted with an air temperature sensor,
– a turbocharging pressure limitation solenoid valve,
– a motorised damper valve,
– a particle filter (F9Q816 engine only),
– a particle filter differential pressure sensor (F9Q816 engine only),
– a temperature sensor upstream of the particle filter (F9Q816 engine only),
– a temperature sensor downstream of the particle filter (only on certain F9Q816 engines in VDiag 48),
– a temperature sensor upstream of the turbine (F9Q816 engine only),
– a richness ratio sensor,
– a turbocharger cooling pump.
The common rail direct high pressure injection system works sequentially (based on the petrol engine multipoint
injection).
This injection system reduces operating noise, reduces the volume of pollutant gases and particles and produces
high engine torque at low engine speeds thanks to a pre-injection procedure.
The high pressure pump generates the high pressure and transmits it to the injector rail. The actuator located on the
pump controls the quantity of diesel supplied, according to the demand determined by the computer. The rail
supplies each injector through a steel pipe.
DIESEL INJECTION
Fault finding – Features
13B-21V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Catalysed particle filter management (for F9Q816 engine only):
The particle filter prevents the escape of carbon particles emitted by the engine but not yet removed from the
exhaust gases.
The particle filter is a microporous structure containing channels arranged so as to force-filter the exhaust gases.
The exhaust pipe consists of several components:
– an oxidation catalytic converter mounted after the turbocharger. This catalytic converter ensures that HC/CO levels
meet current standards by generating the heat (rise in exhaust temperature caused by catalysis) required for
particle filter regeneration.
– a particle filter located under the body,
– a differential pressure sensor to inform the computer of the pressure difference upstream and downstream of the
particle filter
– a particle filter upstream temperature sensor,
– a particle filter downstream temperature sensor (only on certain F9Q816 engines in VDiag 48),
– a temperature sensor upstream of the turbine (TAVT).
During driving, the particle filter becomes loaded with particles of soot. When a given weight of soot determined by
computer mapping is reached, regeneration mode can be triggered if the maximum weight of soot in the particle filter
has not been reached and the engine operating conditions are met (coolant temperature, etc.)
Particle filter regeneration consists of burning the particles of soot that have accumulated in the filter.
The differential pressure sensor measures the particle filter inlet/outlet pressure differential; this measurement is
used to estimate the weight of soot present in the particle filter by mapping in the computer:
(soot weight = pressure differential as a function of exhaust volume flow rate).
13B-25V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
– DF056 Air flowmeter circuit.
– DF107 Computer memory.
– DF200 Atmospheric pressure sensor.
– DF209 EGR valve position sensor circuit.
– DF272 EGR valve control circuit.
– DF310 Particle filter upstream temp.* sensor
– DF315 Particle filter diff.* pressure sensor
– DF316 Particle filter diff* pressure
– DF647 EGR valve position regulation.
Some repair operations require programming to ensure that certain engine components function correctly.
Follow the programming procedures (see Replacement of components), if replacing the exhaust gas
recirculation valve or an injector.
*temp: temperature
* diff: differential
3. Conditions for deleting an OBD fault
An OBD fault is deleted in several phases.
The fault present on the diagnostic tool will only become stored (after a repair operation) after the vehicle has
been driven 3 times.
The OBD warning light will only go out after these 3 trips.
The instrument panel warning light coming on does not automatically mean that the system has a fault.
In order for the OBD fault and display parameters to be cleared from the computer, the system requires
40 engine heating cycles.
An engine heating cycle is a driving cycle during which:
– the engine coolant temperature reaches at least 71.1°C,
– the engine coolant temperature varies by 22.2°C in relation to the engine starting temperature.
If one of these conditions is not fulfilled, the OBD fault will still be present or stored on the injection
computer.
13B-38V9 MR-372-J84-13B450$090.mif
DIESEL INJECTION
Fault finding – Fault summary table13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Management of instrument panel warning lights according to the faults notified.
*diff: differentialFaultDTC code in
hexadecimalLevel 1 fault
warning light
(orange
SERVICE
warning light)Level 2 fault
warning light
(red STOP
warning light)No fault
warning
light litOBD
warning
light lit
DF312 Speed request 1436 - - X -
DF315 Particle filter diff*
pressure sensor2452 CO/CO.0CC.1/ - -CO/CO.0/
CC.1
DF316 Particle filter diff*
pressure2453 1.DEF/2.DEF - -1.DEF/
2.DEF
DF502 Cruise control or
speed limiter button565 - - 1.DEF -
DF530 EGR adaptives 404 - - 1.DEF -
DF643 Rail pressure regulator
circuit90 -CO/ CC.0/
CC.1/1.DEF--
DF647 EGR valve position
regulation4881.DEF/2.DEF/
3.DEF-4.DEF/
5.DEF1.DEF/
2.DEF
3.DEF/
4.DEF /
5.DEF
DF652 Turbine upstream
temperature sensor circuit544 CC.0/CO.1 - -
DF778 Turbine upstream
temperature control 2080 1.DEF
13B-56V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF012
CONTINUED 1
1.DEFNOTESNone.
Note:
Supply no.2 is for the following components:
– pedal sensor (gang 2),
– EGR valve position sensor,
– cruise control/speed limiter button (on steering wheel),
– refrigerant pressure sensor.
Measure the feed voltage on the following sensors:
– Connection code 3LU of component 921.
– Connection code 3AAQ of component 1290.
– Connection code 3GC of component 1460.
– Connection code 38Y of component 1202.
If the voltage is more than + 5.1 V, disconnect the sensor connectors one by one.
If, after disconnecting the pedal sensor, the voltage returns to normal,
Check the insulation against + 12 V of the following connection:
– connection code 3LU, between components120 and 921.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If, after disconnecting the EGR valve, the voltage returns to normal,
Check the insulation against + 12 V of the following connection:
– connection code 3GC between components 120 and 1460.
If, after disconnecting the differential pressure sensor, the voltage returns to normal,
Check the insulation against + 12 V of the following connection:
– connection code 3AAQ between components 120 and 1290.
If the voltage returns to normal after the coolant pressure sensor is disconnected,
Check the insulation against + 12 V of the following connection:
– Connection code 38Y between components 120 and 1202.
If the fault is still present, check the conformity of ET413 Cruise control/speed limiter function
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
Clear the faults created by the multiple disconnections.
Carefully examine the engine management computer connections (for conductive particles, bent pins).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
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DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF012
CONTINUED 2
2.DEFNOTESNone.
Note:
Supply no.2 is for the following components:
– pedal sensor (gang 2),
– EGR valve position sensor,
– cruise control/speed limiter button (on steering wheel),
– refrigerant pressure sensor.
Measure the feed voltage on the following sensors:
– Connection code 3LU of component 921.
– Connection code 3AAQ of component 1290.
– Connection code 3GC of component 1460.
– Connection code 38Y of component 1202.
If the voltage is less than 4.9 V, disconnect the sensor connectors one by one.
If, after disconnecting the pedal sensor, the voltage is still too low,
Check the insulation to earth of the following connection:
– Connection code 3LU between components 120 and 921.
If, after disconnecting the EGR valve, the voltage returns to normal,
Check the insulation to earth of the following connection:
– Connection code 3GC between components 120 and 1460.
If, after disconnecting the differential pressure sensor, the voltage returns to normal,
Check the insulation to earth of the following connection:
– Connection code 3AAQ between components 120 and 1290.
If the voltage returns to normal after the coolant pressure sensor is disconnected,
Check the insulation against + 12 V of the following connection:
– Connection code 38Y between components 120 and 1202.
If the fault is still present, check the conformity of ET413 Cruise control/speed limiter function
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
Clear the faults created by the multiple disconnections.
Carefully examine the engine management computer connections (for conductive particles, bent pins).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58