Page 408 of 431

13B-408V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3 Low pressure circuit check
HIGH PRESSURE PUMP
Check the fuel filter:
– Conformity of the fuel filter (correct part number and RENAULT filter),
– positioning and clogging condition of the filter cartridge,
– Positioning and condition of the seals.
– if there is metal swarf in the filter:
Replace the fuel filter, bleed the circuit and continue the fault finding procedure.
●Supplying the injection system with fuel from an additional tank.
This operation aims to detect possible faults in the low pressure supply system of a vehicle by replacing it entirely with
an additional tank.
Mode:
– Disconnect the diesel fuel supply pipe at the fuel filter inlet and seal it with a plug.
– Connect a pipe to the fuel filter inlet and insert the other end in a clean container of approximately 5litres.
– Disconnect the diesel return pipe at the diesel temperature sensor (pump return and injector return join), and block
it using a plug.
– Connect a transparent pipe to the union of the diesel temperature sensor, and insert the other end in the container.
– Fill the container with clean diesel fuel.
– Start the engine and let the system drain itself of its air (there must not be any air bubbles in the return pipe).
Is the customer complaint still present?If the low pressure circuit is in order, reconnect
the various pipes of the low pressure circuit and
repeat the fault finding chart fault finding or of
the fault that referred you to this test.
Are the low pressure circuit connections in order
and in good condition?Carry out the necessary repairs.
YES
NO
NO
YES
A
EDC16C36_V44_TEST3/EDC16C36_V4C_TEST3/EDC16C36_V48_TEST3/EDC16C36_V50_TEST3/EDC16C36_V54_TEST3/
EDC16C36_V58_TEST3
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 410 of 431

13B-410V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST4 Checking the turbocharged air inlet circuit
Engine stopped:
Check the sealing of the low and high pressure air circuits (air leaks in or out, upstream/downstream of the
turbocharger).
Check the parts that are abnormally greasy of the circuit and reveal a lack of tightness.
Check:
– The condition and fitting of the ducts (foreign bodies, clogged, displaced, kinked, broken, pierced, cut, tightness
of the mounting bolts, etc.).
– the presence, condition and fitting of the seals,
– the presence and tightening of the clamps,
– the fitting of the turbocharger pressure sensor.
– the pipe and take-off point between the air duct and the turbocharging sensor
Carry out the necessary repairs
Checking the air filter.
Check:
– that the air filter unit inlet and outlet are not blocked,
– the condition and the assembly of the air filter unit (disconnected, broken, pierced, etc.),
– the cleanliness, conformity and the non-distortion of the filter element,
– The air flowmeter: run test 5: Air flowmeter.
Carry out the necessary repairs.
A
EDC16C36_V44_TEST4/EDC16C36_V4C_TEST4/EDC16C36_V48_TEST4/EDC16C36_V50_TEST4/EDC16C36_V54_TEST4/
EDC16C36_V58_TEST4
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 411 of 431

13B-411V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST4
CONTINUED
Check:
– the condition of the damper valve,
– the tightening of the mounting bolts,
– cracks in the damper valve.
Carry out the necessary repairs.
Replace if necessary.
Check that there is no leak at the exhaust manifold, in particular at the exhaust manifold/turbocharger connection.
Check the exhaust system: run test 1 Exhaust pipe check in ALP2.
Carry out the necessary repairs.
Carry out a visual inspection of the EGR circuit sealing.
Note: the operating play in the EGR heat exchanger valve shaft produces small black marks due to a slight leak
of no importance. Do not replace this part.
Replace if necessary.
Check the condition of the intercooler:
– clogging,
– leaks (vehicle stationary, stabilise the engine speed between 3500 rpm and 4000 rpm and check that there are
no leaks).
Replace if necessary.
Check that the take-off point for the turbocharging pressure sensor is not blocked.
Replace if necessary.
END OF TEST.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 412 of 431

13B-412V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
* OCR: Opening Cyclic Ratio
TEST5 Air flowmeter
Damage to electrical components
Visual inspection: remove the flow sensor - the components should not be broken.
Replace the air flowmeter if necessary.
Oxidation of the electrical components
Visual inspection: remove the air flowmeter, there should not be any greenish deposits on the electrical
components.
Replace the air flowmeter if necessary.
Clogging of the air flowmeter
Test:
– Check the values for conformity:
– During the first 5 seconds after starting,
– Coolant temperature: 80°C,
– Engine speed: idling,
– Air temperature between 30 and 70°C.
– Air flow measurement: 24 ± 4 kg/h.
– EGR valve OCR*: 26 ± 4%,
–PR023 Air flow difference between - 50 and + 50 mg/stroke.
– Apply the procedure for DF056 Air flow sensor circuit for the checks on the air flowmeter.
Replace the air flowmeter if necessary.
END OF TEST.
EDC16C36_V44_TEST5/EDC16C36_V4C_TEST5/EDC16C36_V48_TEST5/EDC16C36_V50_TEST5/EDC16C36_V54_TEST5/
EDC16C36_V58_TEST5
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 413 of 431
13B-413V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
Contamination of the grille
Damage to the electrical sensors
END OF TEST5.
TEST5
CONTINUED
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 414 of 431

13B-414V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST8 Temperature upstream of turbine too low
Perform a complete fault finding of the injection
computer using the diagnostic tool.
Is a stored or present fault indicated by the diagnostic
tool?Apply the procedure for dealing with the
associated faults.
Run test 4 Turbocharged air inlet circuit check
Is the inlet circuit in order?
Repair then carry out another particle filter
regeneration.
Check that there are no leaks or blockages
in the exhaust pipe,
Repair if necessary
Run command SC017 Regenerate
particle filter (see Interpretation of
commands).
– If the second regeneration is successful,
it is essential to change the engine oil
and replace the oil filter.
– If the second regeneration fails, contact
the Techline. Apply test 5 Air flowmeter
Is the air flow sensor correct?
Run test 6 Turbocharger control solenoid valve
check,
If the turbocharger control solenoid valve is correct, run
test 7 Turbocharger.
Is the turbocharger in order?
Apply test 10 Poor injector operation.
Are the injectors correct?
Apply test 1 Exhaust pipe check
Is the exhaust pipe in order?
Contact the Techline.
YES
NO
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
EDC16C36_V48_TEST8/EDC16C36_V50_TEST8/EDC16C36_V58_TEST8
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 48, 50, 58
Page 430 of 431

13B-430V9 MR-372-J84-13B450$210.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Injection computer128-track (BOSCH)
Connectors: black A 32-track, brown B 48-track, grey C 48-track
Atmospheric pressure sensorIntegrated into the computer (BOSCH)
Injector0.25 Ω at +20°C / 2 Ω max (BOSCH)
1600 bar (1800 bar max.)
Flow regulator (high pressure
pump)R = 3 ± 0.1 Ω at +20°C (BOSCH, CP3.2+ pump)
Rail pressure sensorRail pressure limiter: opening at around 1800 bar (BOSCH, bolted on rail)
Engine speed sensor R = 235 ± 35 Ω at + 23°C (MGI)
Camshaft sensorHall effect sensor (ELECTRICFIL)
R = 10250 ± 500 Ω at +20°C (measured between connections 3CQ and
3FB1 of the sensor)
Turbocharger control solenoid
valve15.4 ± 0.7 Ω at +20°C (PIERBURG)
Electric EGR valveConnection code 3VP: +12 V electric motor
Connection code 3GC: +5 V potentiometer
Connection code 3JM: potentiometer earth
Connection code 3VQ: motor earth
Connection code 3EL: potentiometer signal
DIRECT CURRENT MOTOR: R between connections 3VP and 3VQ = 1
Ω τo 400 Ω at +20°C
POTENTIOMETER: R between connections 3GC and 3JM: 3.9 kΩ < X <
9.1 kΩ at +20°C
(SIEMENS)
EGR by-pass solenoid valve 46 ± 3 W at +25°C (PIERBURG)
Electric damper valveDIRECT CURRENT MOTOR (VDO type)
Air flow sensorConnection code 3ABQ: air temperature signal
Connection code
3DW: flowmeter earth
Connection code 3KJ: +5 V flowmeter
Connection code 3FB2: +12 V battery
Connection code 3DV: air flow signal
Connection code 3DU: battery earth
(SIEMENS)
DIESEL INJECTION
Fault finding – Glossary
Page 431 of 431

13B-431V9 MR-372-J84-13B450$210.mif
DIESEL INJECTION
Fault finding – Glossary13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
(R = Resistance)Air temperature sensorR = 3714 Ω ± 161 at + 10°C/
2448 Ω ± 96 at +20°C/
1671 Ω ± 59 at +30°C
Coolant temperature sensorConnection code3JK: Earth,
Connection code 3C: Signal (ELTH type)
R = 2252 Ω ± 112 at 25°C
811 Ω ± 39 at 50°C
283 Ω ± 8 at 80°C
Diesel fuel temperature sensorConnection code 3FAB: Signal,
Connection code 3LD: Earth (ELTH type)
R = 3820 Ω ± 282 Ω at +10°C/
2050 Ω ± 100 Ω at + 25°C/
810 Ω ± 47 Ω at +50°C
Accelerator pedal sensorR gang 1 = 1700 ± 900Ω
R gang 2 = 2850 ± 2050Ω
Heater plugR = 0.6 Ω at + 20°C / 2 Ω max
Max current drawn:
28 A at 0 s
12 A at 10 s
7 A after 30 s
Turbine upstream temperature
sensorConnection code 3ABT: Earth,
Connection code 3ABS: Signal (NTK type)
Particle filter differential pressure
sensorConnection code 3AAQ: 5 V,
Connection code 3TM: Earth,
Connection code 3TL: Signal
(BOSCH)
Temperature sensor upstream of
the particle filterConnection code 3TD: Signal,
Connection code 3XT: Earth (DENZO)
Temperature sensor downstream
of the particle filterConnection code 3TG: Signal,
Connection code 3XU: Earth (DENZO)
Water in diesel fuel sensorAccording to application (ZERTAN)