13B-9
MR-372-J84-13B200$072.mif
V13
13B
DIESEL INJECTION
Fault finding – Cleanliness guidelines
I - HAZARDS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks associated with
contamination are:
– damage to or destruction of the high pressure injection system,
– components jamming,
– a component leaking.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (particles a
few microns in size) should have entered the system during dismantling.
The cleanliness principle must be applied from the filter to the injectors.
What are the sources of contamination?
– metal or plastic swarf,
–paint,
–fibres:
– from cardboard,
– from brushes,
–from paper,
– from clothing,
– from cloths,
– foreign bodies such as hair,
–ambient air
–etc.
II - INSTRUCTIONS TO BE FOLLOWED PRIOR TO ALL OPERATIONS
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must be discarded.
Check that you have hermetically resealable plastic bags for storing removed parts. Parts stored in this way will be
less susceptible to the risk of contamination. The bags are to be used once only, and discarded after use. IMPORTANT
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections.
In addition, moisture may collect in the connectors and create electrical connection faults.
IMPORTANT
Before any work is carried out on the high pressure injection system, protect:
– the accessories and timing belts,
– the electrical accessories, (starter, alternator, electric power-assisted steering pump),
– the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
MR-372-J84-13B200$072.mif
13B-23
MR-372-J84-13B200$144.mif
V13
DIESEL INJECTION
Fault finding – Replacement of components
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
REPLACING THE INJECTORS
After replacing one or more injectors, re-enter the IMA codes.
The system must be configured via the diagnostic socket using the RENAULT CLIP diagnostic tool.
PROCEDURE to be followed after replacing one or more injectors:
– make a note of the IMA code(s) engraved on the injector body,
– enter these codes in the computer using command SC002 Enter injector codes, then follow the instructions
given by the diagnostic tool,
– once the command has finished,
– switch off the ignition,
–wait 1 minute before switching on the ignition again,
– return to fault finding mode,
– select the function "Computer identification" on the main screen,
– check that the injector codes entered into the computer match those found on the bodies of the injectors:
– if the codes do not match, repeat the procedure for command SC002 Enter injector codes.
– if the codes do match, check the system faults and clear any stored faults,
– otherwise, deal with faults that are present and clear the faults in the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
End of operation.Note:
The IMA coding (individual injector correction) is a calibration made in production on each injector to adjust
the flow accurately.
These correction values are etched onto the Bakelite body of each injector (6 alphanumeric characters) and then
entered into the computer, which then controls each injector taking into account their manufacturing variance.
IMPORTANT
Cylinder no. 1 is located on the flywheel end.
IMPORTANT
Engines can only operate correctly if the correct IMA codes have been entered.
If no codes have been entered or if an invalid code has been entered, fault
DF276 Injector code programming is present and the engine will be in defect mode (significant engine
speed restriction).
If another injector’s code has been entered, the system will accept it but will make the wrong correction.
This could lead to engine damage, loss of performance and excessive pollution.
Always use the correct injector codes for the engine cylinder/computer.
13B-37
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF005
PRESENT
OR
STOREDENGINE SPEED SENSOR CIRCUIT
1.DEF : No signal
2.DEF : Inconsistent signal
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present during engine starting attempts or while the engine is
running.
Special notes:
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
The engine speed sensor is consistent with the camshaft sensor.
If the fault is present:
– it is impossible to start the engine or the engine stops,
– the level 2 warning light is lit.
Check the engine speed sensor connections.
Repair if necessary.
Check that the sensor is correctly mounted and that the flywheel target is not damaged.
Check that the gap between the engine speed sensor and the engine flywheel is 0.5 to 1.8 mm.
Measure the resistance of the engine speed sensor between terminals A and B of its black connector.
Replace the engine speed sensor if its winding resistance is not 510 Ω < X < 850 Ω for an engine temperature of
20°C.
Check the injection computer connections.
Repair if necessary.
Check for continuity and the absence of interference resistance of the following connections:
– connection code 3BG,
– connection code 3BL.
between components 120 and 149.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF005/EDC16_V58_DF005/EDC16_V5C_DF005/EDC16_V18_DF005/EDC16_V1C_DF005/EDC16_V20_DF005
13B-79
MR-372-J84-13B200$288.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF051
PRESENT
OR
STOREDCRUISE CONTROL/SPEED LIMITER FUNCTION
1.DEF: Inconsistent signal
2.DEF: Inconsistent vehicle speed
3.DEF: Steering wheel controls
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
The cruise control/speed limiter function is inhibited.
Use bornier Elé.1681 or Elé.1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
If the fault is present, refer to the interpretation of the following statuses:
– ET042 Cruise control/speed limiter.
– ET415 Deactivation of cruise control/speed limiter.
Check that by pressing the buttons the statuses change and that, with the ignition switched on, all the values are
correct.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF051/EDC16_V58_DF051/EDC16_V5C_DF051/EDC16_V18_DF051/EDC16_V1C_DF051/EDC16_V20_DF051
13B-114
MR-372-J84-13B200$324.mif
V13
13B
DIESEL INJECTION
Fault finding – Interpretation of faults
DF195
PRESENT
OR
STOREDENGINE SPEED/CAMSHAFT SENSOR CONSISTENCY
1.DEF: Signal incoherent
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present after an attempt to start.
Special notes:
If the fault is stored, clear the fault from the computer memory.
Switch off the ignition, start the engine and check that the fault does not reappear.
Use bornier Elé.1681 or Elé.1590 for any operation on the injection computer
connectors.
Check the engine speed sensor and camshaft sensor connections.
Check the injection computer connections.
Repair if necessary.
With the connector disconnected, check the continuity and absence of interference resistance on the
following connections:
– connection code 3FJ,
– connection code 3CQ,
between components 120 and 746.
– connection code 3BG,
– connection code 3BL.
between components120 and 149.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
With the ignition on and the camshaft sensor connected:
Use a voltmeter to measure the voltage between connections 3FJ and 3FB or 3FB1 of the camshaft sensor:
The voltage displayed should be equal to the battery voltage ± 0.08 V.
– If the voltage is outside permitted tolerance values, take the measurement again on the connector, with the
camshaft sensor disconnected,
– If the voltage is still outside permitted tolerance values with the sensor disconnected:
Check the continuity and absence of interference resistance on connection 3FB or 3FB1 between
components 746 and 1337 or 983.
If the voltage measured is correct, with the sensor disconnected:
Measure the resistance of the camshaft sensor between connections 3CQ and 3FB or 3FB1.
Replace the sensor if its resistance is not 9750 Ω < X < 10750 Ω at 20°C
Check that the engine speed sensor is correctly mounted and that the flywheel target is not damaged.
Check that the engine speed sensor – flywheel air gap is correct: 0.5 mm < X < 1.8 mm.
Measure the resistance of the engine speed sensor between connections 3BG and 3BL.
Replace the sensor if its resistance is not 510 Ω < X < 850 Ω at 20°C.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF195/EDC16_V58_DF195/EDC16_V5C_DF195/EDC16_V18_DF195/EDC16_V1C_DF195/EDC16_V20_DF195EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B-196
MR-372-J84-13B200$540.mif
V13
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Interpretation of statuses13B
ET415
CONTINUED 1
STATUS 3
Clutch pedal depressed
Manual gearbox ONLY
The cruise control function is deactivated when the gearbox is not coupled to the engine
(clutch pedal depressed).
Status ET415 becomes STATUS 3 when driving with cruise control active (ET042
Cruise control/speed limiter: CRUISE CONTROL) and the clutch pedal is depressed.
This deactivates cruise control.
Reinitialise status ET415 on the injection computer by running command RZ007
"Fault memory".
If status ET415 becomes STATUS 3 without the clutch pedal being depressed, consult
the interpretation of status ET405: "Clutch pedal".
If the vehicle is fitted with automatic transmission:
Carry out a multiplex network test, check the configuration of the multiplex network
according to the vehicle's technical definition and, in particular, the automatic gearbox
computer configuration (see 88B, Multiplex).
STATUS 4Cancel button pressed
The cruise control/speed limiter function is deactivated each time the suspend button is
pressed.
Status ET415 becomes STATUS 4, when driving when:
– Either the cruise control is active, or
– the speed limiter is active
– and the driver presses the 0 button.
This action deactivates the Cruise control/Speed limiter.
Reinitialise status ET415 on the injection computer by running command RZ007
"Fault memory".
If status ET415 becomes STATUS 4 without pressing the 0 button, refer to the
interpretation of status ET703 Cruise control/speed limiter buttons and test the R/0
control button located on the right-hand side of the steering wheel.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-202
MR-372-J84-13B200$540.mif
V13
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Interpretation of statuses13B
ET703
CRUISE CONTROL/SPEED LIMITER BUTTONS
NOTESSpecial notes:
Carry out these checks if the statuses do not correspond with system operation
programming.
INACTIVE
Status ET703 becomes INACTIVE when none of the cruise control/speed limiter
buttons are pressed. These buttons are located on the steering wheel.
To carry out the checks and measurements in complete safety, follow the instructions
for removing the driver's front airbag (see MR 364 (Mégane II), 372 (Scénic II) or 395
(Laguna II), Mechanical, 88C, Airbag and pretensioners, Driver's front airbag,
removal-refitting).
If status ET703 does not display INACTIVE,
– check the condition of the cruise control/speed limiter +/- button and the condition of
its connector.
– check the condition of the cruise control/speed limiter R/0 button and the condition of
its connector.
Repair if necessary.
INCREASEStatus ET703 becomes PLUS when the cruise control/speed limiter + button is pressed.
This button is on the steering wheel, on the left-hand side.
If status ET703 does not display PLUS, check the condition of the cruise control/speed
limiter +/- button, and the condition of its connector. Repair if necessary.
To carry out the checks and measurements in complete safety, follow the instructions
for removing the driver's front airbag (see MR 364 (Mégane II), 372 (Scénic II) or 395
(Laguna II), Mechanical, 88C, Airbag and pretensioners, Driver's front airbag,
removal-refitting).
Measure the resistance of the following connections while pressing the "+" button
(on the button tracks):
– Connection code86G, of component 331.
– Connection code 86M of component 331.
If the resistance is not approximately 300 Ω, check the continuity of the connection
when the button is not pressed.
If there is continuity, replace the +/- control button.
If there is a repair procedure (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
EDC16_V50_ET703/EDC16_V58_ET703/EDC16_V5C_ET703/EDC16_V18_ET703/EDC16_V1C_ET703/EDC16_V20_ET703
13B-203
MR-372-J84-13B200$540.mif
V13
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Interpretation of statuses13B
ET703
CONTINUED 1
DECREASE
Status ET703 becomes "MINUS" when the cruise control/speed limiter "-" button is
pressed. This button is on the steering wheel, on the left-hand side.
If status ET703 does not change to MINUS, check the condition of the cruise control/
speed limiter +/- button, and the condition of its connector. Repair if necessary.
To carry out the checks and measurements in complete safety, follow the instructions
for removing the driver's front airbag (see MR 364 (Mégane II), 370 (Scénic II) or 395
(Laguna II), Mechanical, 88C, Airbag and pretensioners, Driver's front airbag,
removal-refitting).
Measure the resistance of the following connection whilst pressing the "-" button
(on the button tracks):
●Connection code86G, of component 331.
●Connection code 86M of component 331.
If the resistance is not approximately 100 Ω, check the continuity of the connection
when the button is in rest position.
If there is continuity, replace the +/- control button.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Repair precautions), repair the wiring, otherwise replace it.
SUSPENDStatus ET703 becomes SUSPEND when the cruise control/speed limiter 0 button is
pressed. This button is located on the steering wheel, to the right.
If status ET703 does not change to SUSPEND, check the condition of the cruise
control/speed limiter R/0 button, and the condition of its connector.
To carry out the checks and measurements in complete safety, follow the instructions
for removing the driver's front airbag (see MR 364 (Mégane II), 370 (Scénic II) or 395
(Laguna II), Mechanical, 88C, Airbag and pretensioners, Driver's front airbag,
removal-refitting).
Measure the resistance of the following connection whilst pressing the 0 button
(on the button tracks):
●Connection code86G, of component 331.
●Connection code 86M of component 331.
If the resistance is not approximately 0Ω, replace the R/0 control button.
If there is continuity, replace the R/0 control button.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Repair precautions), repair the wiring, otherwise replace it.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.