13B-36
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF004
CONTINUED
CC.1
NOTESNone
Check the turbocharger pressure sensor connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from + 12 V of the following connections:
– connection code 3LQ,
– connection code 3LN,
– connection code 3LP,
between components 120 and 1071.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the turbocharging pressure sensor.
1.DEF
NOTESNone
In the event of a combination of faults with DF003 Atmospheric pressure sensor circuit, display parameter
PR041 Turbocharging pressure.
If this value is stuck at 750 mbar and PR035 Atmospheric pressure is displaying a different value, replace
the turbocharging pressure sensor.
Check the turbocharger pressure sensor connections.
Check the injection computer connections.
Repair if necessary.
Check for continuity and the absence of interference resistance of the following connections:
– connection code 3LQ,
– connection code 3LN,
– connection code 3LP.
between components 120 and 1071.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
13B-37
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF005
PRESENT
OR
STOREDENGINE SPEED SENSOR CIRCUIT
1.DEF : No signal
2.DEF : Inconsistent signal
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present during engine starting attempts or while the engine is
running.
Special notes:
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
The engine speed sensor is consistent with the camshaft sensor.
If the fault is present:
– it is impossible to start the engine or the engine stops,
– the level 2 warning light is lit.
Check the engine speed sensor connections.
Repair if necessary.
Check that the sensor is correctly mounted and that the flywheel target is not damaged.
Check that the gap between the engine speed sensor and the engine flywheel is 0.5 to 1.8 mm.
Measure the resistance of the engine speed sensor between terminals A and B of its black connector.
Replace the engine speed sensor if its winding resistance is not 510 Ω < X < 850 Ω for an engine temperature of
20°C.
Check the injection computer connections.
Repair if necessary.
Check for continuity and the absence of interference resistance of the following connections:
– connection code 3BG,
– connection code 3BL.
between components 120 and 149.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF005/EDC16_V58_DF005/EDC16_V5C_DF005/EDC16_V18_DF005/EDC16_V1C_DF005/EDC16_V20_DF005
13B-38
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF007
PRESENT
OR
STOREDRAIL PRESSURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to + 12 V
1.DEF: Offset at minimum threshold
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present during engine starting attempts or while the engine is
running.
Special notes:
Use bornier Elé. 1681 or Elé. 1590 for all operations on the computer connectors.
If the fault is present:
– the engine will stop immediately,
– restarting will not be possible,
–the level 2 warning light is lit.
Priorities when dealing with a number of faults:
Deal with fault DF013 Sensor supply voltage no. 3 first, if it is present or stored.
CC.0
NOTESNone
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation to earth of the following connections:
– connection code 3LY,
– connection code 3LX,
between components 120 and 1032.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety advice (see Introduction).
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF007/EDC16_V58_DF007/EDC16_V5C_DF007/EDC16_V18_DF007/EDC16_V1C_DF007/EDC16_V20_DF007
13B-39
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF007
CONTINUED
CO.1
NOTESNone.
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from + 12 V of the following connections:
– connection code 3LY,
– connection code 3LZ,
– connection code 3LX,
between components 120 and 1032.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety advice (see Introduction).
1.DEF
NOTESNone
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and absence of interference resistance on the following connections:
– connection code 3LY,
– connection code 3LZ,
– connection code 3LX,
between components 120 and 1032.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
With the ignition on, and engine switched off for over 1 minute:
Display parameter PR038 Rail pressure in the Fuel circuit, Engine management tab.
– If the value is below 50 bar, the sensor is in order. In this case, contact the Techline.
– If the pressure is above 50 bar, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety instructions (see Introduction).
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
13B-40
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF008
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 1
CO.0: Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
1.DEF: Inconsistent signal
2.DEF: Accelerator pedal sensor locked
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Turbocharging, passenger compartment heating resistor activation and the cruise
control/speed limiter are not authorised.
If CO.0, CC.1 or 1.DEF is present the level 1 warning light is lit.
The engine speed is fixed at 1400 rpm if there is a fault on gangs 1 and 2 of the pedal
potentiometer and the engine torque is limited.
Use bornier Elé. 1681 or Elé. 1590 for all operations on the computer connectors.
Priorities when dealing with a number of faults:
Deal with fault first if it is DF011 Sensor feed voltage no. 1 first if it is present or
stored.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
CO.0
NOTESPriorities when dealing with a number of faults:
If fault DF009 Pedal potentiometer circuit gang 2 is
present at the same time, check that the pedal sensor
connector is connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation to earth of the following connections:
– connection code 3KW,
– connection code 3LR,
between components 120 and 921.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Measure the resistance of the pedal potentiometer on gang 1 between connections 3LR and 3LT.
Replace the pedal potentiometer if the resistance is not approximately 0.8 kΩ < X < 2.6 kΩ.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF008/EDC16_V58_DF008/EDC16_V5C_DF008/EDC16_V18_DF008/EDC16_V1C_DF008/EDC16_V20_DF008
13B-43
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF009
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 2
CO.0: Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
1.DEF: Inconsistent signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Turbocharging, passenger compartment heating resistor activation and the cruise
control/speed limiter are not authorised.
If the fault is present, the level 1 warning light is lit.
The engine speed is fixed at 1400 rpm if there is a fault on gangs 1 and 2 of the pedal
potentiometer and the engine torque is limited.
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
Priorities when dealing with a number of faults:
Deal with fault DF012 Sensor supply voltage no. 2 first if it is present or stored.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF009/EDC16_V58_DF009/EDC16_V5C_DF009/EDC16_V18_DF009/EDC16_V1C_DF009/EDC16_V20_DF009
13B-44
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF009
CONTINUED 1
CO.0
NOTESPriorities when dealing with a number of faults:
If fault DF008 Pedal potentiometer circuit gang 1 is
present at the same time, check that the pedal sensor
connector is connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation to earth of the following connections:
– connection code3LW,
– connection code 3LU,
between components 120 and 921.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Measure the resistance of the pedal potentiometer on gang 2 between connections 3LU and 3LV.
Replace the pedal potentiometer if the resistance is not approximately 0.8 kΩ < X < 4.9 kΩ.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
13B-45
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF009
CONTINUED 2
CC.1
NOTESPriorities when dealing with a number of faults:
If fault DF008 Pedal potentiometer circuit gang 1 is
present at the same time, check that the pedal sensor
connector is connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from + 12 V of the following connections:
– connection code3LW,
– connection code 3LU,
– connection code 3LV,
between components 120 and 921.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Measure the resistance of the pedal potentiometer on gang 2 between connections 3LU and 3LV.
Replace the pedal potentiometer if the resistance is not approximately 0.8 kΩ < X < 4.9 kΩ.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.