13B-345
MR-372-J84-13B200$900.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
TEST 4 Checking the turbocharged air inlet circuit
Engine stopped:
Check the sealing of the low and high pressure air circuits (air leak or intake) both upstream and downstream of
the turbocharger.
Check the parts that are abnormally greasy of the circuit and reveal a lack of tightness.
Check:
– the condition and fitting of the ducts (foreign, clogged, not joined, kinked, broken, pierced, cut bodies, tightness
of the mounting bolts, etc.).
– the presence, condition and fitting of the seals.
– the present and tightening of the clamps.
– The fitting of the turbocharging pressure sensor.
Carry out the necessary repairs.
Checking the air filter.
Check:
– That the air filter unit inlet and outlet are not blocked.
– the condition and the assembly of the air filter unit (disconnected, broken, pierced …).
– The cleanliness, conformity and the absence of deformation of the filter element.
– The air flowmeter: run Test 5 Air flowmeter.
Carry out the necessary repairs.
If the engine is equipped accordingly, check:
– that the damper valve is open (AC012 Damper valve, step B).
– the condition of the damper valve:
– the tightening of the mounting bolts,
– cracks in the damper valve.
Carry out the necessary repairs.
Replace the valve if necessary.
Check that there is no leak at the exhaust manifold, in particular at the exhaust manifold/turbocharger connection.
Check the exhaust, run Test 1 Exhaust system check.
Carry out the necessary repairs.
Check the condition of the intercooler:
– clogging,
– leaks (vehicle stationary, stabilise the engine speed between 3500 rpm and 4000 rpm and check that there are
no leaks).
Replace the intercooler if necessary.
End of test.
EDC16_V50_TEST4/EDC16_V58_TEST4/EDC16_V5C_TEST4/EDC16_V18_TEST4/EDC16_V1C_TEST4/EDC16_V20_TEST4
13B-355
MR-372-J84-13B200$936.mif
V13
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Tests13B
2 – Injector return flow balance check:
3 – Removing the tool:
Disconnect the pipe from an injector:
– press on the injector clip,
– pull vertically on the end piece of the pipe of tool Mot.1760, placing a wipe on the end piece to prevent run-off.
Lift the end piece vertically so that the fuel contained in the pipes flows into the measuring cylinders of tool
Mot.1760.
Remove the other 3 pipes using the same procedure.
TEST 9
CONTINUED 5
Does the engine start?
YES
– The injector return pipes must be fitted to the injectors.
– Start the engine.
– Display the Fuel circuit sub-function in the CLIP diagnostic tool.
– Raise the temperature of the engine.
– Read the diesel fuel temperature with PR063 Fuel temperature until a diesel fuel temperature greater than
50°C is reached
– Switch off the engine.
–Fit Mot. 1760 as shown in the installation procedure (see step 1).
– Check the value of the PR038 Rail pressure.
– Ask another Cotech to monitor the rise in fuel in the cans during engine turnover, as one of the cans will fill up
quickly if one of the injectors is leaking.
– Start the engine.
– Accelerate the engine until the pressure in the rail is 550 bar:
* if the engine speed is less than 3000 rpm, maintain this pressure.
* if the engine speed is greater than 3000 rpm, reduce the engine speed until the rail pressure is 500 bar and
maintain this pressure.
– Maintain these conditions for one minute.
– Release the accelerator pedal and maintain the idle speed for 10 seconds.
– Switch off the engine.
– Measure the quantity of fuel contained in each measuring cylinder.
– Replace the injector if the quantity of fuel is more than 50 ml.
– Remove Mot. 1760 as shown in the tool removal procedure (see step 3).
IMPORTANT
Use a cleaning cloth (part number 77 11 211 707) to absorb fuel run-off.NO
Fit Mot. 1760 as shown in the tool fitting procedure.
- Start the vehicle or perform a 15 second starting sequence
(with ignition key).
- Measure the length travelled by the diesel fuel in the pipes of
Mot. 1760.
Replace the injector if the length travelled by the fuel is more than
10 cm compared with the average of the other three injectors.
13B-363
MR-372-J84-13B200$936.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
Shown above is the pipe (Mot. 1760) with the end piece (2) on the right and the plug (4) on the left.
Remove the clip and the plug from the end piece (2) of the pipe of tool Mot. 1760, leave the plug (4) in place.
Connect the pipe of Mot. 1760 to the rail overpressure valve (without removing the clip on the overpressure valve):
– press on the clip (1) of the overpressure valve,
– insert the end piece (2) in the overpressure valve fuel return opening.
– do not forget to fit the end piece plug (2) to the overpressure valve fuel return opening using the clip supplied.
Remove the plug (4).
Insert the end of the pipe in the measuring cylinder of the tool Mot. 1760, the measuring cylinder is retrieved from
the tool Mot.1711.
Measure the return flow (see the procedure in part 1 of this test).
Part 3: Removing the tool:
TEST 12
CONTINUED 3
IMPORTANT
Use a cleaning cloth (part number 77 11 211 707) to absorb fuel run-off.
