13B - 187
DIESEL INJECTION
Fault finding - Interpretation of parameters13B
V10 MR-372-J84-13B150$658.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
PR064
COOLANT TEMPERATURE
NOTESNo fault should be present or stored:
Perform this fault finding procedure after noting an inconsistency in the Parameters
menu.
Display the PR064 Coolant temperature and check that the value displayed is not recovery value -30°C.
If this is the case, check the coolant temperature sensor:
Check the condition of the coolant temperature sensor connections.
Repair if necessary.
Check for the absence of interference resistance on the following lines:
Brown 48-track connector B, track F2 Track 3 coolant temperature sensor
Brown 48-track connector B, track H1 Track 2 coolant temperature sensor
If the temperature read is inconsistent, check that the sensor follows the resistance as a function of temperature
calibration curve (NTC) correctly.
Replace the air temperature and pressure sensor if the resistance is not:
2,252Ω ± 112Ω at 25 °C
811Ω ±39Ω at 50 °C
283Ω ±8Ω at 80 °C
Replace the coolant temperature sensor if the values read do not correspond to the ones above.
AFTER REPAIRRepeat the conformity check from the start.
EDC16_V44_PR064/EDC16_V48_PR064/EDC16_V4C_PR064
13B - 190
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
SC002
ENTER INJECTOR CODES
NOTESThis command is carried out after the replacement of the injectors, and only if the
vehicle is configured with IMA (ET104 Injector code use YES).
If this command is not run, the fault DF276 Injector code programming will be
present.
IMPORTANT
Letters Q and J, and figures 0 and 9 are not used in IMA codification.
If these characters are used the entry will be invalid.
Cylinder no. 1 is the cylinder located at the engine flywheel end.
Procedure to be followed:
– Read the 6-character alphanumeric codes etched on the upper section of the injector bodies.
– Select the cylinder number for the cylinder concerned in the Desired column, then confirm.
– Enter the injector code displayed for the cylinder.
– Enter the new codes for each cylinder, then confirm.
– When the command is completed, the modified codes appear in the Current column.
– Check that the codes correspond to those read earlier.
– If the codes entered appear in neither the Current column nor the Desired column, check the codes read and
make sure the data has been entered correctly.
– Exit fault finding mode.
– Switch off the ignition and wait 30 seconds.
– Switch the ignition back on and check for faults.
–The DF276 Injector code programming should be stored.
If the fault is still present, the command has not been run correctly.
Start the procedure again and follow the instructions.
Switch off the ignition.
If all these checks still do not enable the command to be confirmed, contact the Techline.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_SC002/EDC16_V48_SC002/EDC16_V4C_SC002
13B - 198
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
* Opening Cyclic Ratio. AC004
CONTINUED
Turbocharger control circuit check (continued)
4) Turbocharging operation check:
a) Connect vacuum pump to the hoses connected to the turbocharger control diaphragm,
– Apply a vacuum pressure of 800 mbar:
If there is a leak, replace the turbocharger (diaphragm included).
b) Check the movement of the control rod (See MR 364, 12B, Mechanical, Turbocharging).
If the control rod is sticking, replace the turbocharger.
c) Engine cold and switched off:
– Remove the turbocharger inlet duct and check that the compressor turns freely on the axis.
d) If the fault is still present:
– Check that the exhaust manifold is not leaking.
– Check that the exhaust is not blocked.
Carry out the necessary repairs.
5) Computer output check (solenoid valve connected):
This operation can only be carried out if the checks indicated in step no. 2 are not conclusive.
Using a voltmeter:
– Connect the voltmeter earth to track 2 of the solenoid valve and the positive cable to track 1.
– Clear any solenoid valve fault then run command AC004:
The voltmeter should display ten cycles of two successive voltages ~ =battery voltage X OCR* current.
either: ~2.5V (OCR for 20 %) then ~8.7V (OCR for 70 %).
Or using an oscilloscope (range 5 V/division and with time base 1 ms/division):
– Connect the earth of the oscilloscope to the battery earth and the positive test pin to track 2 of the solenoid valve.
– Clear any solenoid valve faults, then run command AC004:
the oscilloscope should display a square wave signal of 12.5 V in amplitude at a frequency of 140 Hz
(with an OCR alternating from ~ 20 to ~ 70 %).
– If the measurement is correct, replace the solenoid valve.
– If the measurement does not show any control or continuous voltage, contact the Techline.
AFTER REPAIRRestart the conformity check from the beginning.
13B - 199
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
* Opening Cyclic Ratio AC011
RAIL PRESSURE REGULATOR
NOTESThis command enables the operation of the injector high-pressure regulator circuit to
be checked.
Step 1
Measure the pressure regulator resistance between tracks 1 and 2.
– Replace the regulator if the resistance is not approximately: 3Ω ± 0.5 at 20 °C.
Check the continuity and the absence of interference resistance of the following connections:
Injection computer brown 48-track connectorB, trackM4 track 2 of the rail pressure regulator
connector.
+ 12 V after relaytrack 1 of the rail pressure regulator
connector.
If, when running command AC011, you can hear a slight whistling noise and the rattling from the regulator, go to
Step 2. Otherwise, ensure that the computer output is functioning correctly:
●Using a voltmeter:
With the solenoid valve connected, connect the voltmeter earth lead to track 2 of the fuel pressure solenoid valve
and the positive cable to track 1. Clear any fuel pressure solenoid valve faults, then run command AC011:
The voltmeter should display two successive voltages: ~ 2.5 V for an OCR at 20 % then ~ 8.75 V at an
OCR at 70 % (ten cycles)
●Or using an oscilloscope (range 5 V/division and with time base 1 ms/division):
With the solenoid valve connected, connect the earth of the oscilloscope to the battery earth and the positive test
pin to track 2 of the fuel pressure solenoid valve. Clear any fuel pressure solenoid valve faults then run command
AC011:
The oscilloscope should display a square-wave signal of 12.5 volts amplitude at a frequency of 185 Hz
(with an OCR going successively from 20 to 70 %).
– If the measurement is correct, replace the regulator.
– If the measurement is not correct, contact the Techline.
Step 2, next page
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_AC011/EDC16_V48_AC011/EDC16_V4C_AC011
13B - 201
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
AC014
DAMPER FLAP
NOTESThis command enables the damper flap function to be checked.
– Measure the resistance of the inlet flap valve solenoid valve between tracks 1 and 2.
Replace the solenoid valve if the resistance is not 46 Ω ± 3 at +25 °C.
–Check the continuity and the absence of interference resistance on the following connections:
Injection computer brown 48-track connector B track J4 Track 1 of damper flap solenoid valve
connector
+ 12 V (UPC)Track 2 damper flap solenoid valve
connector
A) Engine running at idle speed:
– Make sure that there is a vacuum pressure of: ~ 900 mb in the solenoid valve inlet hose.
Make the necessary repairs (vacuum pressure circuit conformity and seal).
B) With the vehicle ignition on, engine stopped:
– Check that the inlet flap is open.
If not, clean or replace the air vent unit.
– Disconnect the solenoid valve inlet and outlet hoses.
– Connect a vacuum pump to the inlet union and apply a vacuum pressure of ~ 900 mbar.
If there is a leak, replace the solenoid valve.
– Run command AC014.
– If the solenoid valve opens (vacuum pump pressure gauge returns to atmospheric pressure), go to step C.
– Otherwise, with the solenoid valve connected, check operation of the computer output with a voltmeter:
Voltmeter earth cabletrack 1 of the solenoid valve
Voltmeter positive leadtrack 2 of the solenoid valve
Clear any solenoid valve faults,
Run command AC014.
The voltmeter should display ten ON-OFF cycles (8.75 V then 2.5 V).
If the measurement is correct, replace the solenoid valve.
If the measurement shows is not controlled, contact the Techline.
C) Vehicle with ignition off:
– Connect a vacuum pump to the flap control diaphragm and apply a vacuum pressure of ~ 900 mbar:
– If the diaphragm does not maintain the vacuum pressure, replace the air vent unit (the diaphragm cannot be
disconnected).
– If the diaphragm maintains the vacuum pressure and the valve does not operate, clean or replace the air
vent unit.
– If the diaphragm maintains the vacuum pressure and the flap operates then operate it several times to ensure
that there is no blockage.
Check for clogging of the air vent unit and the valve, and clean if necessary.
AFTER REPAIRRepeat the conformity check from the start.
EDC16_V44_AC014/EDC16_V48_AC014/EDC16_V4C_AC014
13B-205
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 2Starting faults
(or starting impossible)
NOTESBefore dealing with this customer complaint, check that there are no faults,
and he conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Is starting difficult or impossible?
difficult
Check the engine earths.
Make sure that the engine speed reaches 250 rpm when the starter motor is operated, displayed in
the parameter screen.
Ensure that the correct fuel is being used. Run test 5 Diesel fuel conformity check.
Check the conformity of the fuel filter connections.
Ensure that the fuel filter is not saturated with water.
Check there are no air bubbles between the filter and the high pressure pump.
Check the operation of the preheating unit and heater plugs with command AC001 Preheating unit.
Check the condition of the air filter (clogging).
Check the seal of the high-pressure diesel circuit, pump, pipes, unions (visual checks + odours).
Check the position of the EGR valve: jamming or mechanical seizure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check that the pressure regulator is working correctly (see the interpretation of command AC011 Rail
pressure regulator).
Check the operation of the injectors (too much return leakage, clogging, seizing) referring to Component
test, Test 1 Injector Test.
Check the compression balance, according to current consumption during the starting phase
(Compression test menu on the Clip tool).
In the event of imbalance, use a compression gauge to refine the reading (see the procedure in the Workshop
Repair Manual). After the operation, clear the faults caused by disconnecting the regulator and the heater
plugs.
impossible
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP2 / EDC16_V48_ALP2 / EDC16_V4C_ALP2
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-206
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 2
CONTINUED
Refer to the engine
immobiliser fault finding
procedure in the UCH fault
finding.
Check the timing setting, and
the position of the high
pressure pump sprocket.
Check the cylinder
compressions.
Check the cylinder balance
using the Clip function,
Compression test physical
measurement icon.
ET003 not correct or
immobiliser warning
light permanently
illuminated
YESFrom the STATUS menu on your fault finding tool, check the conformity of
the immobiliser system: ET003 Engine immobiliser should be INACTIVE.
ET003 correct (Immobiliser code
warning light switched off)
Check the battery charge and the condition and tightness of the terminals.
Ensure that engine speed reaches 250 rpm when the starter motor is
operated. This is displayed on the parameter screen.
Check the engine earths.
Check the conformity of the inertia switch (according to equipment).
Check the presence and conformity of fuel in the tank. Run test 5 Diesel
fuel conformity check.
Check for the 12 V after relay feed on tracks G1 and M2 of connector B
on the engine management computer (via injection relay).
Check the engine fuses (and their mountings, wires and terminals).
test
Operate the starter:
Does the pressure increase in the rail:
Rail pressure = ~ 170 bar at ~ 250 rpm?
NO
Run a fault finding check on the regulator and high pressure pump by
applying the interpretation of command AC011 Rail pressure regulator.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-207
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 3 Injection noise
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
If the injection noise occurs after starting from cold:
Check the low pressure diesel circuit priming.
Check the fuel heater supply.
Check the operation of the preheating system.
Check that fuel and engine temperatures are consistent.
If the complaint is still present, check the rail pressure (Parameter menu) and apply the interpretation
of command AC011 Rail pressure regulator.
If the injection noise occurs at idle speed:
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the air flow signal (consult parameter PR018 Estimated air flow).
Check the condition of the EGR valve (clogging, blocked, seized).
If the complaint is still present, perform the injector fault finding procedure with Test 1 Injector test.
Does the injection noise occur at all engine speeds?
Carry out fault finding on the injectors with Test 1 Injector Test.
Check the condition of the injector connector and pressure regulator terminals.
Ensure that the correct fuel is being used.
Check the conformity of the air flow signal (consult the interpretation of parameter PR132 Air flow).
If the customer complaint is still present, check the rail pressure (parameter menu) and apply the interpretation
of command AC011 Rail pressure regulator.
If the injection noise occurs at transitional speed:
If the engine races during gear changes, check the conformity of the clutch switch.
When changing gear during a road test, display parameter PR017 Fuel flow. if it varies without greatly affecting
the rail pressure, perform the fault finding procedure for AC011 Rail pressure regulator.
If the fault is still present, carry out a fault finding check on the injectors (seeTEST 1).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP3 / EDC16_V48_ALP3 / EDC16_V4C_ALP3EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C