13B - 181
DIESEL INJECTION
Fault finding - Parameter summary table13B
V10 MR-372-J84-13B150$611.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
Tool parameter Diagnostic tool title
PR061Exterior air temperature
PR063Fuel temperature
PR064Coolant temperature
PR071Computer feed voltage
PR073Air flowmeter feed voltage
PR076Refrigerant sensor voltage
PR077EGR valve position sensor voltage
PR079Atmospheric pressure sensor voltage
PR080Rail pressure sensor voltage
PR081Inlet temperature sensor voltage
PR082Fuel pressure sensor voltage
PR084Coolant temperature sensor voltage
PR089Vehicle speed
PR125Power absorbed by the air conditioning compressor *
PR128First EGR valve offset
PR129Last EGR valve offset
PR130Cruise control setpoint
PR131EGR air flow variation
PR132Air flow
PR146Inlet air flow
PR147Pedal potentiometer voltage gang 1
PR148Pedal potentiometer voltage gang 2
PR157Fuel flow setpoint
PR171Air flow setpoint for EGR
PR190Engine idle speed setpoint.
PR213Rail pressure loop difference
PR358Sensor reference voltage
PR364Cylinder no. 1 fuel flow correction
PR365Cylinder no. 4 fuel flow correction
PR405Cylinder no. 2 fuel flow correction
PR406Cylinder no. 3 fuel flow correction
* AC: Air conditioning
13B - 184
DIESEL INJECTION
Fault finding - Interpretation of parameters13B
V10 MR-372-J84-13B150$658.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
PR038
RAIL PRESSURE
NOTESPerform this fault finding procedure:
– after the interpretation of fault DF053 Rail pressure regulation function,
– after an inconsistency for PR038 noted in the Parameters menu,
– after the interpretation of the fault finding procedure for AC011 Rail pressure
regulator,
– following a customer complaint (starting faults, poor performance, stalling, etc.).
Check the continuity and the absence of interference resistance on the following connections:
Injection computer, brown 48-track connector
B, track G3Track 2 of the rail pressure sensor connector
Injection computer brown 48-track
connector B, track A4Track 3 of the rail pressure sensor connector
Injection computer, brown 48-track connector
B, track C4Track 1 of the rail pressure sensor connector
If all these connections are correct, check for fuel pressure sensor power supply:
+ 5 V Track 3 of the rail pressure sensor connector
Earth Track 1 of the rail pressure sensor connector
Repair if necessary.
Check the sealing of the low and high-pressure diesel circuits (visual inspections, odour) pump housing,
overpressure valve, pipes, rail and injector unions, injector wells, etc.
If all of the previous checks are correct, switch the ignition on, wait for more than 1 minute and display PR038 Rail
pressure.
If the value is less than 50 bar, the rail pressure sensor is correct. If it is greater than this value, replace the rail
pressure sensor and tighten it to 35 ± 5 Nm.
AFTER REPAIRRepeat the conformity check from the start.
EDC16_V44_PR038/EDC16_V48_PR038/EDC16_V4C_PR038
13B - 186
DIESEL INJECTION
Fault finding - Interpretation of parameters13B
V10 MR-372-J84-13B150$658.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
PR063
FUEL TEMPERATURE
NOTESThere must be no present or stored faults.
NOTE
In the event of a relatively low outside temperature, the difference between the
fuel temperature and the engine temperature after cold starting may be greater
than 30 °C.
Check in the Fuel circuit tab in PR063 Fuel temperature that the value displayed is not the recovery value 100 °C.
If it is, check the fuel temperature sensor:
Check that the fuel temperature sensor is in good condition:
Repair if necessary.
Check the continuity and the absence of interference resistance on the following lines:
Brown 48-track connector B, track H2 Track 1 fuel temperature sensor
Grey 32-track connector C, track F1 Track 2 fuel temperature sensor
If the temperature read is inconsistent, check that the sensor follows the resistance as a function of temperature
calibration curve (NTC) correctly.
Replace the fuel pressure and temperature sensor if the resistance is not:
2,051 ± 123Ω at 25 °C
810 ± 47Ω at 50 °C
309 ± 17Ω at 80 °C
Replace the fuel temperature sensor if it is incorrect (an incorrect sensor is often the result of an electric shock).
AFTER REPAIRRepeat the conformity check from the start.
EDC16_V44_PR063/EDC16_V48_PR063/EDC16_V4C_PR063
13B - 199
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
* Opening Cyclic Ratio AC011
RAIL PRESSURE REGULATOR
NOTESThis command enables the operation of the injector high-pressure regulator circuit to
be checked.
Step 1
Measure the pressure regulator resistance between tracks 1 and 2.
– Replace the regulator if the resistance is not approximately: 3Ω ± 0.5 at 20 °C.
Check the continuity and the absence of interference resistance of the following connections:
Injection computer brown 48-track connectorB, trackM4 track 2 of the rail pressure regulator
connector.
+ 12 V after relaytrack 1 of the rail pressure regulator
connector.
If, when running command AC011, you can hear a slight whistling noise and the rattling from the regulator, go to
Step 2. Otherwise, ensure that the computer output is functioning correctly:
●Using a voltmeter:
With the solenoid valve connected, connect the voltmeter earth lead to track 2 of the fuel pressure solenoid valve
and the positive cable to track 1. Clear any fuel pressure solenoid valve faults, then run command AC011:
The voltmeter should display two successive voltages: ~ 2.5 V for an OCR at 20 % then ~ 8.75 V at an
OCR at 70 % (ten cycles)
●Or using an oscilloscope (range 5 V/division and with time base 1 ms/division):
With the solenoid valve connected, connect the earth of the oscilloscope to the battery earth and the positive test
pin to track 2 of the fuel pressure solenoid valve. Clear any fuel pressure solenoid valve faults then run command
AC011:
The oscilloscope should display a square-wave signal of 12.5 volts amplitude at a frequency of 185 Hz
(with an OCR going successively from 20 to 70 %).
– If the measurement is correct, replace the regulator.
– If the measurement is not correct, contact the Techline.
Step 2, next page
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_AC011/EDC16_V48_AC011/EDC16_V4C_AC011
13B-205
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 2Starting faults
(or starting impossible)
NOTESBefore dealing with this customer complaint, check that there are no faults,
and he conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Is starting difficult or impossible?
difficult
Check the engine earths.
Make sure that the engine speed reaches 250 rpm when the starter motor is operated, displayed in
the parameter screen.
Ensure that the correct fuel is being used. Run test 5 Diesel fuel conformity check.
Check the conformity of the fuel filter connections.
Ensure that the fuel filter is not saturated with water.
Check there are no air bubbles between the filter and the high pressure pump.
Check the operation of the preheating unit and heater plugs with command AC001 Preheating unit.
Check the condition of the air filter (clogging).
Check the seal of the high-pressure diesel circuit, pump, pipes, unions (visual checks + odours).
Check the position of the EGR valve: jamming or mechanical seizure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check that the pressure regulator is working correctly (see the interpretation of command AC011 Rail
pressure regulator).
Check the operation of the injectors (too much return leakage, clogging, seizing) referring to Component
test, Test 1 Injector Test.
Check the compression balance, according to current consumption during the starting phase
(Compression test menu on the Clip tool).
In the event of imbalance, use a compression gauge to refine the reading (see the procedure in the Workshop
Repair Manual). After the operation, clear the faults caused by disconnecting the regulator and the heater
plugs.
impossible
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP2 / EDC16_V48_ALP2 / EDC16_V4C_ALP2
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-206
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 2
CONTINUED
Refer to the engine
immobiliser fault finding
procedure in the UCH fault
finding.
Check the timing setting, and
the position of the high
pressure pump sprocket.
Check the cylinder
compressions.
Check the cylinder balance
using the Clip function,
Compression test physical
measurement icon.
ET003 not correct or
immobiliser warning
light permanently
illuminated
YESFrom the STATUS menu on your fault finding tool, check the conformity of
the immobiliser system: ET003 Engine immobiliser should be INACTIVE.
ET003 correct (Immobiliser code
warning light switched off)
Check the battery charge and the condition and tightness of the terminals.
Ensure that engine speed reaches 250 rpm when the starter motor is
operated. This is displayed on the parameter screen.
Check the engine earths.
Check the conformity of the inertia switch (according to equipment).
Check the presence and conformity of fuel in the tank. Run test 5 Diesel
fuel conformity check.
Check for the 12 V after relay feed on tracks G1 and M2 of connector B
on the engine management computer (via injection relay).
Check the engine fuses (and their mountings, wires and terminals).
test
Operate the starter:
Does the pressure increase in the rail:
Rail pressure = ~ 170 bar at ~ 250 rpm?
NO
Run a fault finding check on the regulator and high pressure pump by
applying the interpretation of command AC011 Rail pressure regulator.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-207
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 3 Injection noise
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
If the injection noise occurs after starting from cold:
Check the low pressure diesel circuit priming.
Check the fuel heater supply.
Check the operation of the preheating system.
Check that fuel and engine temperatures are consistent.
If the complaint is still present, check the rail pressure (Parameter menu) and apply the interpretation
of command AC011 Rail pressure regulator.
If the injection noise occurs at idle speed:
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the air flow signal (consult parameter PR018 Estimated air flow).
Check the condition of the EGR valve (clogging, blocked, seized).
If the complaint is still present, perform the injector fault finding procedure with Test 1 Injector test.
Does the injection noise occur at all engine speeds?
Carry out fault finding on the injectors with Test 1 Injector Test.
Check the condition of the injector connector and pressure regulator terminals.
Ensure that the correct fuel is being used.
Check the conformity of the air flow signal (consult the interpretation of parameter PR132 Air flow).
If the customer complaint is still present, check the rail pressure (parameter menu) and apply the interpretation
of command AC011 Rail pressure regulator.
If the injection noise occurs at transitional speed:
If the engine races during gear changes, check the conformity of the clutch switch.
When changing gear during a road test, display parameter PR017 Fuel flow. if it varies without greatly affecting
the rail pressure, perform the fault finding procedure for AC011 Rail pressure regulator.
If the fault is still present, carry out a fault finding check on the injectors (seeTEST 1).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP3 / EDC16_V48_ALP3 / EDC16_V4C_ALP3EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-208
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 4 Poor performance
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using
the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
In the event of the engine overheating above 11 0 ° C, the computer deliberately limits the fuel flow, and supplies
the fan assembly until the battery is completely discharged.
Is the poor performance accompanied by smoke?
YES
Check:
– That the EGR valve is not jammed in the open position.
– That the injectors are properly mounted (presence and conformity of the sealing washer).
Is the engine running on all cylinders?
NO
Check that the injectors are operating correctly. (See Test 1)
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor and the EGR valve.
– Check the condition of the air filter.
– Check the consistency of the signal: from the flow sensor or the pressure/air temperature sensor, engine coolant
temperature sensor, fuel temperature sensor, engine speed.
No foreign bodies on the flowmeter grille (visual inspection only).
Check:
– That the diesel filter is not clogged.
– That there are no leaks in the low pressure and high pressure diesel circuits;
– that the air inlet circuit is complete (sealed and not obstructed),
– That the oil vapour rebreathing system is connected.
– The flow regulator (jammed/seized, consult the interpretation of command AC011 Rail pressure
regulator).
– The turbocharger control (jammed / seized), consult the interpretation of command
AC004Turbocharging solenoid valve,
– Check the engine compressions (cylinder compression balance with the Compression test function on
the CLIP tool).
– Check that the exhaust pipe is not blocked.
NO
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP4 / EDC16_V48_ALP4 / EDC16_V4C_ALP4
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C