13B - 24
DIESEL INJECTION
Fault finding - Fault summary table13B
V10 MR-372-J84-13B150$235.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
Tool
faultAssociated
DTCDiagnostic tool titleLevel 1
fault warning
light (Orange
heater plugs
“on” indicator
light)Level 2 fault
warning light
(Red overheating
warning light)No fault
warning
light litOBD
warning
light lit
DF040 201Cylinder 1 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF041 202Cylinder 2 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF042 203Cylinder 3 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF043 204Cylinder 4 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF046 560Battery voltage ... ... 1.DEF/2.DEF ...
DF047 615Computer feed voltage ... ... X ...
DF049 530Refrigerant sensor circuit ... ... CC.1/CO.0 ...
DF050 571Brake switch circuit ... ... 1.DEF/2.DEF ...
DF051 575Cruise control/speed limiter
function... ... 1.DEF /
2.DEF /
3.DEF...
DF053 89Rail pressure regulation function 3.DEF / 8.DEF CC.0 / CC.1 / CO /
1.DEF / 2.DEF /
5.DEF / 6.DEF / 7.DEF4.DEF ...
DF054 33Turbocharging solenoid valve
control circuitCO/CC.0/CC.1/
1.DEF... ... ...
DF055 243Turbocharging pressure
regulation circuit1.DEF/2.DEF ... ... ...
DF056 100Air flow sensor circuit 3.DEF/4.DEF ... CC.0/CC.1/
1.DEF/2.DEF
DF057 2264Water in diesel fuel detector
circuit... ... X ...
DF067 638Damper control circuit ...
CC.0OC / CC.1 /
1.DEF...
DF069 1620Impact detected signal X
DF070 830Clutch switch circuit ... ... 1.DEF/2.DEF ...
13B - 25
DIESEL INJECTION
Fault finding - Fault summary table13B
V10 MR-372-J84-13B150$235.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
FAULT WARNING LIGHT MANAGEMENT (continued)
Tool
fault
Associated
DTCDiagnostic tool titleLevel 1
fault warning
light (Orange
heater plugs
“on” indicator
light)Level 2 fault
warning light
(Red overheating
warning light)No fault
warning
light litOBD
warning
light lit
DF091 500Vehicle speed signal ... ... 1.DEF/
2.DEF/
3.DEF/
4.DEF/5.DEF...
DF097 340Camshaft sensor circuit 1.DEF/2.DEF
DF098 180Fuel temperature sensor circuit ... ... CC.0 / CO.1
DF114 400EGR solenoid valve circuit ... ... 1.DEF/2.DEF
DF118 409EGR solenoid valve servo-
control... ... 1.DEF/2.DEF ...
DF119 365Camshaft sensor signal ... ... 1.DEF/2.DEF ...
DF120 385Engine speed sensor signal ... 1.DEF/2.DEF ...
DF209 486EGR valve position sensor circuit 1.DEF CC.1/CO.0
DF250 C122ESP function ... ... 1.DEF/2.DEF ...
DF272 403EGR valve control circuit CC.0 CC.1 / CO/
1.DEFCC.0
DF276 611Injector code programming 1.DEF/2.DEF
DF530 148AEGR programming adaptives X
DF619 487EGR valve jammed open X ... ... ...
DF620 148BEGR valve fouled X ... ... ...
DF621 2413EGR valve is jammed open
(OBD fault)... ... ... X
DF622 2142EGR valve jammed open ... ... X ...
DF1070 534Cold loop
13B-33
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF007
CONTINUED
CO.1
NOTESNone.
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against + 12 V of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 rail pressure sensor
Injection computer brown 48-track connector B, track C4 Track 1 rail pressure sensor
Repair if necessary.
if the fault is still present, replace the rail pressure sensor and tighten it to 35±5N.m.
Observe the safety advice in the Introduction.
1.DEF
2.DEF
NOTESNone.
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and the absence of the interference resistance of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 rail pressure sensor
Injection computer brown 48-track connector B, track A4 Track 3 rail pressure sensor
Injection computer brown 48-track connector B, track C4 Track 1 rail pressure sensor
Repair if necessary.
With the ignition on and the engine stopped for more than one minute:
Display parameter PR038 Rail pressure in the Fuel circuit, Engine management function tab.
– If the value is below 50 bar, the sensor is in order.
In this case, contact the Techline.
– If the pressure is above 50 bar, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety advice in the Introduction.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-66
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF053
PRESENT
OR
STORED
RAIL PRESSURE REGULATION FUNCTION
CC.1 : Short circuit to + 12 V
CC.0 : Short circuit to earth
CO : Open circuit
1.DEF : Internal electrical fault
2.DEF : Measured pressure too low
3.DEF : Measured pressure too high
4.DEF : Insufficient pressure
5.DEF : Pressure < minimum
6.DEF : Pressure > maximum
7.DEF : Extensive pump command
8.DEF : significant pump control at idle speed
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present following a road test or after attempting to start the engine.
Special notes:
If the fault is present:
– It is not possible to start the engine.
– the level 2 warning light is lit.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
CC.1
NOTESNone.
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low pressure circuit.
Check the conformity of the fuel used, apply test 5 Diesel fuel conformity check.
Check the injector return flow, run test 1 Injector test.
Check the operation of the overpressure valve if fitted to the vehicle, run test 6 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the rail pressure regulator between tracks 1 and 2.
If the resistance is not 3Ω ±1 at 20°C, replace the injection pump.
Check the continuity and insulation from + 12 V on the following connection:
Injection computer brown 48-track connector B, track M4 Track 2 of the fuel flow actuator
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V08_DF053/EDC16_V10_DF053/EDC16_V14_DF053
13B-67
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF053
CONTINUED 1
CC.0
CO
NOTESNone.
Check the fuel flow regulator connections.
Check the injection computer connections.
Check the low pressure circuit.
Check the conformity of the fuel used, apply test 5 Diesel fuel conformity check.
Check the injector return flow, run test 1 Injector test.
Check the operation of the overpressure valve if fitted to the vehicle, run test 6 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the flow regulator between tracks 1 and 2.
If the resistance is not 3Ω ±1 at 20°C, replace the injection pump.
Check the continuity and insulation from earth of the following connection:
Injection computer brown 48-track connector B, track M4 Track 2 of the fuel flow regulator
With the ignition on, check for + 12 V after relay feed on track 1 of the fuel flow regulator.
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
13B-68
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
*Opening cyclic ratioDF053
CONTINUED 2
1.DEF
NOTESNone.
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low pressure circuit.
Check the conformity of the fuel used, apply test 5 Diesel fuel conformity check.
Check the injector return flow, run test 1 Injector test.
Check the operation of the overpressure valve if fitted to the vehicle, run test 6 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the flow regulator between tracks 1 and 2.
If the resistance is not 3Ω ±1 at 20°C, replace the injection pump.
Check the continuity and absence of interference resistance of the following connections:
Injection computer brown 48-track connector B, track M4 Track 2 of the fuel flow regulator
UPC, connector PPM1, track 1 Track 1 of the rail pressure
regulator
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
13B-69
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF053
CONTINUED 3
2.DEF to
8.DEF
NOTESNone.
Check the operation of the overpressure valve if fitted to the vehicle, run test 6 Incorrect operation of the
overpressure valve.
In the event of rail overpressure:
Check that the injectors are operating correctly (see Component test, Test 1, Injector Test).
Check that the rail pressure sensor is operating correctly using command AC011 Rail pressure regulator.
Display parameter PR038 Rail pressure, and refer to the conformity check to check the operating values.
If these checks do not indicate any abnormality and if the fault is still present, replace the injection pump.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly using command AC011 Rail pressure regulator.
Display parameter PR038 Rail pressure, and refer to the conformity check to check the operating values.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the low and high pressure diesel fuel circuit sealing (visual inspections, odour, etc.): pump housing,
pressure relief valve, pipes, rail and injector unions, injector wells, etc.
Check that the injectors are operating correctly (see Component test, Test 1, Injector Test).
Carry out the necessary operations.
If the fault is still present, replace the injection pump.
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
13B-78
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF057
PRESENT
OR
STOREDWATER IN DIESEL FUEL DETECTOR CIRCUIT
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the engine is started or following a road test.
A) Make sure the water in diesel fuel detection sensor is properly connected.
– If not, clear the fault,
– carry out a road test (speed > 12 mph (20 km/h) at an engine speed of> 1200 rpm) for more than 30 seconds.
– If the fault does not recur, end the fault finding procedure.
– If the fault does recur, go to step B.
B) If the sensor is properly connected:
– drain the diesel filter unit (seeMR 364, 13A, Fuel supply),
– clear the fault,
– carry out a road test (speed > 12 mph (20 km/h) at an engine speed of> 1200 rpm) for more than 30 seconds.
If the fault does not recur, end the fault finding procedure.
C) If the fault recurs:
–Check the continuity and the absence of unwanted resistance on the connection between:
Injection computer, grey 32-track connector C, track A2 Track 3 of the water detection sensor
–Check the power supply to the water detection sensor:
UPC PPM1 black connector track 2 Track 1 the water detection sensor
Earth Track 2 water detection sensor
– Carry out the necessary repairs.
If none of these checks reveal any faults:
– Replace the water detection sensor (see MR 364, 13A, Fuel supply).
– Clear the fault.
– Carry out a road test (speed > 12 mph (20 km/h) and engine speed > 1200 rpm) for more than 30 seconds,
to confirm the repair.
Note:
if the level of water in the fuel filter unit is lower than the sensor electrodes, certain driving conditions (on a bend,
leaning) may causethe injection warning light to light up erratically.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF057/EDC16_V48_DF057/EDC16_V4C_DF057