13B-38
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF009
CONTINUED
CC.1
NOTESPriorities when dealing with a number of faults:
Deal with fault DF012 Sensor feed voltage no. 2 first if it is
present or stored.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from + 12 V of the following connections:
Injection computer, black 32-track connector A, track F3 Track 1 pedal potentiometer connector
Injection computer, black 32-track connector A, track F4 Track 6 pedal potentiometer connector
Repair if necessary.
Measure the resistance of the pedal potentiometer on gang 2 between tracks 2 and 6.
Replace the pedal potentiometer sensor if the resistance measured is not approximately: 2.85 kΩ±2.05.
1.DEF
NOTESNone.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity, insulation and absence of interference resistance on the following connections:
Injection computer black 32-track connector A, track F3 Track 1 pedal potentiometer connector
Injection computer black 32-track connector A, track F2 Track 2 pedal potentiometer connector
Injection computer black 32-track connector A, track F4 Track 6 pedal potentiometer connector
Injection computer black 32-track connector A, track H2 Track 4 pedal potentiometer connector
Injection computer black 32-track connector A, track G2 Track 3 pedal potentiometer connector
Injection computer black 32-track connector A, track H3 Track 5 pedal potentiometer connector
Repair if necessary.
If the fault is still present, replace the pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-39
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF011
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE NO. 1
1.DEF : sensor reference voltage too weak
2.DEF : sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present following a road test or after attempting to start the
engine several times.
Special notes:
If the fault is present:
– cruise control is deactivated,
– the engine speed is limited,
–the level 1 warning light is lit.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
The sensors connected to supply no. 1 are:
–Turbocharging pressure sensor,
–Accelerator pedal potentiometer sensor, gang 1.
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, start the operation again with the other sensor.
(wait a few seconds between each disconnection to allow the computer to perform the measurement).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
If the fault is still present when both these sensors have been disconnected:
1. Check the insulation from earth of the following connections:
Injection computer brown 48-track connector B, track K2 Track 3 of the turbocharger pressure
sensor
Injection computer brown 48-track connector B, track G4 Track 1 of the turbocharger pressure
sensor
Injection computer black 32-track connector A, track G2 Track 3 of the accelerator pedal
potentiometer gang 1
Injection computer black 32-track connector A, track H2 Track 4 of the accelerator pedal
potentiometer gang 1
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF011/EDC16_V48_DF011/EDC16_V4C_DF011
13B-40
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF011
CONTINUED
2. Check the insulation from + 12 V of the following connections:
Injection computer brown 48-track connector B, track K2 Track 3 of the turbocharger pressure
sensor
Injection computer brown 48-track connector B, track D4 Track 2 of the turbocharger pressure
sensor
Injection computer black 32-track connector A, track H3 Track 5 of the accelerator pedal
potentiometer gang 1
Injection computer black 32-track connector B, track H2 Track 4 of the accelerator pedal
potentiometer gang 1
Repair if necessary.
3. Check the insulation between the following connections after disconnecting the sensors:
–tracks3 and 5 of the pedal gang 1 sensor connector.
–tracks1 and 2 of the turbocharging pressure sensor connector.
If these checks do not produce the correct results, replace the faulty sensor(s).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-41
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF012
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE No. 2
1.DEF : sensor reference voltage too weak
2.DEF : sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present following a road test or after attempting to start the engine
several times.
Special notes:
If the fault is present:
– the EGR functions and passenger compartment heating resistance functions
are inhibited,
– the engine speed is limited,
–the level 1 warning light is lit.
– The OBD warning light will come on after three consecutive cycles
(starting + 5 seconds + switch off the ignition and wait 40 seconds).
Use bornier Ele. 1681 for all operations on the injection computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged. Follow the procedure described in the
Wiring Check in the Introduction. This check enables the condition and the conformity of the engine wiring
harness to be checked.
The sensors connected to supply no.2 are:
–EGR valve position sensor,
–track 2 of the accelerator pedal potentiometer sensor,
–refrigerant pressure sensor.
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, repeat the operation with the other sensors.
(wait a few seconds between each disconnection to allow the computer to perform the measurement).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF012/EDC16_V48_DF012/EDC16_V4C_DF012
13B-42
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF012
CONTINUED
If the fault is still present when the three sensors have been disconnected:
1. Check the insulation from earth of the following connections:
Injection computer brown 48-track connector B, track F4 Track 2 of the EGR valve connector
Injection computer brown 48-track connector B, track J2 Track 6 of the EGR valve connector
Injection computer black 32-track connector A, track F2 Track 2 of the accelerator pedal
potentiometer gang 2
Injection computer black 32-track connector A track F3 Track 1 of the accelerator pedal
potentiometer gang 2
Injection computer, brown 48-track connector B, track F3 Track B of the refrigerant pressure
sensor
Injection computer, brown connector B track F1 Track C of the refrigerant pressure
sensor
Repair if necessary.
2. Check the insulation from + 12 V of the following connections:
Injection computer brown connector B track F4 Track 2 of the EGR valve connector
Injection computer brown connector B, track J2 Track 6 of the EGR valve connector
Injection computer grey connector C track C2 Track 4 of the EGR valve connector
Injection computer black connector A track F2 Track 2 of the accelerator pedal
potentiometer gang 2
Injection computer black connector A track F3 Track 1 of the accelerator pedal
potentiometer gang 2
Injection computer black connector A track F4 Track 6 of the accelerator pedal
potentiometer gang 2
Injection computer brown connector B track F3 Track B of the refrigerant pressure sensor
Injection computer, brown connector B track F1 Track C of the refrigerant pressure sensor
Injection computer grey connector C track C3 Track A of the refrigerant pressure sensor
Repair if necessary.
3. Check the insulation between the following connections after disconnecting the sensors:
–tracks2 and 6 of pedal sensor gang 2 connector.
–tracks2 and 4 of the EGR valve position sensor connector.
–tracksA and B of the refrigerant pressure sensor.
If these checks do not produce the correct results, replace the faulty sensor(s).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-43
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF013
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE No. 3
1.DEF : sensor reference voltage too weak
2.DEF : sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present following a road test or after attempting to start the
engine several times.
Special notes:
If the fault is present:
– the EGR function is inhibited,
– the engine speed is limited,
–the level 2 warning light is lit.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
The sensors connected to supply no. 3 are:
–Rail Pressure Sensor
–Air flow sensor..
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, start the operation again with the other sensor.
(wait a few seconds between each disconnection to allow the computer to perform the measurement).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
If the fault is still present when both these sensors have been disconnected:
1. Check the insulation from earth of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 of the rail pressure sensor
Injection computer brown 48-track connector B, track A4 Track 3 of the rail pressure sensor
Injection computer brown 48-track connector B, track G1 Track 5 of the air flowmeter
Injection computer brown 48-track connector B, track B4 Track 3 of the air flowmeter
Injection computer brown 48-track connector B, track E2 Track 2 of the air flowmeter
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF013/EDC16_V48_DF013/EDC16_V4C_DF013
13B-44
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF013
CONTINUED
2. Check the insulation from + 12 V of the following connections:
Injection computer brown 48-track connector B track G3 Track 2 of the rail pressure sensor
Injection computer brown 48-track connector B, track A4 Track 3 of the rail pressure sensor
Injection computer brown 48-track connector B, track C4 Track 1 rail pressure sensor
Injection computer brown 48-track connector B, track G1 Track 5 of the air flowmeter
Injection computer brown 48-track connector B, track B4 Track 3 of the air flowmeter
Injection computer brown 48-track connector B, track E2 Track 2 of the air flowmeter
Injection computer brown 48-track connector B, track L4 Track 6 of the air flowmeter
Repair if necessary.
3. Check the insulation between the following connections after disconnecting the sensors:
–tracks1 and 3 of the rail pressure sensor,
–tracks2 and3 of the air flow sensor connector.
If these checks do not produce the correct results, replace the faulty sensor(s).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-45
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF015
PRESENT
OR
STOREDMAIN RELAY control CIRCUIT
1.DEF : relay cut out too soon
2.DEF : relay cut out too late
NOTESConditions for applying the fault finding procedure to a stored fault:
Only deal with this fault if it is stored.
Special notes:
The main relay is integrated into the UPC.
Use bornier Elé. 1681 for all operations on the injection computer connectors.
Check the Protection and Switching Unit connections.
Check the injection computer connections.
Repair if necessary.
Check the condition of the battery terminals making sure they are correctly tightened.
Repair if necessary.
Check for continuity and the absence of interference resistance on the following
connection:
Injection computer connector B,
brown 48-track track E1 Track D2 UPC brown connector D.
Repair if necessary.
IMPORTANT!If the fault is still present and remains present, refer to the Protection and Switching Unit
Technical Note.
WARNING
If the UPC no longer detects the injection computer frames then GMV 1 will be
started until the battery has been completely discharged.
In the event that engine cooling fan 1 is not working, GMV 2 will be supplied.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF015/EDC16_V48_DF015/EDC16_V4C_DF015