13B-30
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF004
CONTINUED
CC.1
NOTESNone.
Check the turbocharger pressure sensor connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against + 12 V of the following connections:
Injection computer brown 48-track connector B, track D4 Track 2 turbocharger pressure
sensor connector
Injection computer brown 48-track connector B, track K2 Track 3 turbocharger pressure
sensor connector
Repair if necessary.
If the fault is still present, replace the turbocharging pressure sensor.
1.DEF
NOTESNone.
If it occurs with fault DF003, perform fault finding procedure on parameter PR041 Turbocharging pressure.
If the turbocharger pressure sensor is correct, contact the Techline.
Check the turbocharger pressure sensor connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and the absence of interference resistance of the following connections:
Injection computer brown 48-track connector B, track G4 Track 1 turbocharger pressure
sensor connector
Injection computer brown 48-track connector B, track D4 Track 2 turbocharger pressure
sensor connector
Injection computer brown 48-track connector B, track K2 Track 3 turbocharger pressure
sensor connector
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-31
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF005
PRESENT
OR
STOREDENGINE SPEED SENSOR CIRCUIT
1.DEF : no signal
2.DEF : signal incoherence
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present:
– when an attempt is made to start the engine,
– when the engine is running.
Special notes:
Use bornier Elé. 1681 for any work on the computer connectors.
The engine speed sensor is consistent with the camshaft sensor.
If the fault is present, the level 2 warning light comes on.
Check the engine speed sensor connections.
Repair if necessary.
Check that the sensor is correctly mounted and that the flywheel target is not damaged.
Check that the gap between the engine speed sensor and the engine flywheel is 0.5 to 1.8 mm.
Check the resistance of the engine speed sensor between terminals A and B of the black connector.
The winding resistance is between 510 and 850 Ohm at an engine temperature of 20°C.
If the value displayed is incorrect, replace the engine speed sensor.
Check the injection computer connections.
Repair if necessary.
Check the continuity and the absence of interference resistance of the following connections:
Injection computer 48-track brown connector B, track B1 Track A engine speed sensor
Injection computer 48-track brown connector B, track C1 Track B engine speed sensor
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF005/EDC16_V48_DF005/EDC16_V4C_DF005
13B-32
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF007
PRESENT
OR
STOREDRAIL PRESSURE SENSOR CIRCUIT
CC.0 : short circuit to earth
CO.1 : open circuit or short circuit to + 12 V
1.DEF : offset at minimum threshold
2.DEF : offset at maximum threshold
NOTESPriorities when dealing with a number of faults:
Deal with fault DF013 Sensor supply voltage no. 3 first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after repeated engine starts or with the engine running.
Special notes:
Use bornier Elé. 1681 for any work on the computer connectors.
If the fault is present, the engine stops immediately.
The level 2 fault warning light will be lit.
CC.0
NOTESNone.
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against earth of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 rail pressure sensor
Injection computer brown 48-track connector B, track A4 Track 3 rail pressure sensor
Repair if necessary.
If the fault is still present, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety instructions in the Introduction.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF007/EDC16_V48_DF007/EDC16_V4C_DF007
13B-33
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF007
CONTINUED
CO.1
NOTESNone.
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against + 12 V of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 rail pressure sensor
Injection computer brown 48-track connector B, track C4 Track 1 rail pressure sensor
Repair if necessary.
if the fault is still present, replace the rail pressure sensor and tighten it to 35±5N.m.
Observe the safety advice in the Introduction.
1.DEF
2.DEF
NOTESNone.
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and the absence of the interference resistance of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 rail pressure sensor
Injection computer brown 48-track connector B, track A4 Track 3 rail pressure sensor
Injection computer brown 48-track connector B, track C4 Track 1 rail pressure sensor
Repair if necessary.
With the ignition on and the engine stopped for more than one minute:
Display parameter PR038 Rail pressure in the Fuel circuit, Engine management function tab.
– If the value is below 50 bar, the sensor is in order.
In this case, contact the Techline.
– If the pressure is above 50 bar, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety advice in the Introduction.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-34
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF008
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 1
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
1.DEF : signal incoherence
2.DEF : accelerator pedal sensor locked
NOTESPriorities when dealing with a number of faults:
Deal with fault DF011 Sensor feed voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Turbocharging and cruise control are not authorised.
The level 1 warning light comes on.
The engine speed is stuck at 1400 rpm if there is fault on gangs 1 and 2 of the pedal
potentiometer.
Use bornier Elé. 1681 for any work on the computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in Wiring check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
CO.0
NOTESPriorities when dealing with a number of faults:
If fault DF009 Pedal potentiometer circuit gang 2 is
present at the same time, check that the pedal sensor
connector is connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against earth of the following connections:
Injection computer, black 32-track connector A, track H2 Track 4 pedal potentiometer
connector
Injection computer, black 32-track connector A, track G2 Track 3 pedal potentiometer
connector
Repair if necessary.
Measure the resistance on the pedal potentiometer on track 1 between tracks 5 and 3.
Replace the pedal potentiometer if the resistance is not approximately 1.7 kΩ±0.9.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF008/EDC16_V48_DF008/EDC16_V4C_DF008
13B-35
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF008
CONTINUED 1
CC.1
NOTESNone.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against + 12 volts of the following connections:
Injection computer, black 32-track connector A, track H2 Track 4 pedal potentiometer
connector
Injection computer, black 32-track connector A, track H3 Track 5 pedal potentiometer
connector
Repair if necessary.
Measure the resistance on the pedal potentiometer on track 1 between tracks 5 and 3.
Replace the pedal potentiometer if the resistance is not approximately 1.7 kΩ±0.9.
1.DEF
NOTESNone.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity, insulation and absence of interference resistance on the following connections:
Injection computer, black 32-track connector A, track H2 Track 4 pedal potentiometer
connector
Injection computer, black 32-track connector A, track G2 Track 3 pedal potentiometer
connector
Injection computer, black 32-track connector A, track H3 Track 5 pedal potentiometer
connector
Injection computer, black 32-track connector A, track F3 Track 1 pedal potentiometer
connector
Injection computer, black 32-track connector A, track F2 Track 2 pedal potentiometer
connector
Injection computer, black 32-track connector A, track F4 Track 6 pedal potentiometer
connector
Repair if necessary.
If the fault is still present, replace the pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-36
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 4C
DF008
CONTINUED 2
2.DEF
NOTESOnly in Vdiag 4C.
Check the mechanical condition of the accelerator pedal:
– locked in full load position,
– with the pedal blocked by an external component.
Check the brake light switch.
Repair if necessary.
Vary the position of the pedal and refer to the conformity check in order to check the operating values of the
accelerator pedal potentiometer.
If the values displayed are inconsistent, replace the accelerator pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
13B-37
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF009
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 2
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
1.DEF : signal incoherence
NOTESPriorities when dealing with a number of faults:
Deal with fault DF011 Sensor feed voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Turbocharging and cruise control are not authorised,
The level 1 warning light comes on.
The engine speed is stuck at 1400 rpm if there is fault on gangs 1 and 2 of the pedal
potentiometer.
Use bornier Elé. 1681 for any work on the computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CO.0
NOTESPriorities when dealing with a number of faults:
if fault DF008 Pedal potentiometer circuit gang 1 is
present at the same time, check that the pedal is
connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity, insulation and absence of interference resistance on the following connections:
Injection computer, black 32-track connector A, track F3 Track 1 pedal potentiometer
connector
Injection computer, black 32-track connector A track F2 Track 2 pedal potentiometer
connector
Repair if necessary.
Measure the pedal sensor resistance on track 2 across tracks 2 and 6.
Replace the pedal potentiometer sensor if the resistance is not approximately 2.85 kΩ±2.05.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF009/EDC16_V48_DF009/EDC16_V4C_DF009