13B - 189
DIESEL INJECTION
13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4CDIESEL INJECTION
Fault finding - Interpretation of commands
SC001
WRITE SAVED DATA
NOTESAll data must be backed up with command SC003 Backup computer data for this
command to be run.
Writing is carried out after the computer has been reprogrammed or replaced.
Confirming this command writes the data backed up using command SC003 Backup computer data.
The data is as follows:
– Vehicle-specific idle speed.
– Options available on the vehicle and managed by the computer (Example: Air conditioning).
– Injector calibration codes (if the vehicle is fitted with IMA).
– Programming of exhaust gas recirculation valve data.
They will configure the computer and will enable it to avoid:
– engine malfunction after reprogramming or replacing the computer,
– faulty interpretation of information provided by the CLIP tool.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_SC001/EDC16_V48_SC001/EDC16_V4C_SC001
MR-372-J84-13B150$752.mif
13B - 190
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
SC002
ENTER INJECTOR CODES
NOTESThis command is carried out after the replacement of the injectors, and only if the
vehicle is configured with IMA (ET104 Injector code use YES).
If this command is not run, the fault DF276 Injector code programming will be
present.
IMPORTANT
Letters Q and J, and figures 0 and 9 are not used in IMA codification.
If these characters are used the entry will be invalid.
Cylinder no. 1 is the cylinder located at the engine flywheel end.
Procedure to be followed:
– Read the 6-character alphanumeric codes etched on the upper section of the injector bodies.
– Select the cylinder number for the cylinder concerned in the Desired column, then confirm.
– Enter the injector code displayed for the cylinder.
– Enter the new codes for each cylinder, then confirm.
– When the command is completed, the modified codes appear in the Current column.
– Check that the codes correspond to those read earlier.
– If the codes entered appear in neither the Current column nor the Desired column, check the codes read and
make sure the data has been entered correctly.
– Exit fault finding mode.
– Switch off the ignition and wait 30 seconds.
– Switch the ignition back on and check for faults.
–The DF276 Injector code programming should be stored.
If the fault is still present, the command has not been run correctly.
Start the procedure again and follow the instructions.
Switch off the ignition.
If all these checks still do not enable the command to be confirmed, contact the Techline.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_SC002/EDC16_V48_SC002/EDC16_V4C_SC002
13B - 192
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
RZ002
EGR ADAPTIVES
NOTESThis command is only performed after the exhaust gas recirculation valve has been
replaced.
Deal with all faults which do not involve the exhaust gas recirculation valve before
programming the valve.
After replacing the exhaust gas recirculation valve, clear the valve offsets from the memory.
Procedure to be followed after replacing the exhaust gas recirculation valve:
– Switch on the ignition.
– Run command RZ002.
– Once the command has terminated, check that the following parameters and statuses correctly indicate the
statuses below:
–PR128 EGR valve first offset = 0 %
–PR129 EGR valve last offset= 0 %
–PR088 EGR valve position feedback= 0 %
– When the command has finished, switch off the ignition and exit fault finding mode.
–Wait 30 seconds, and switch on the ignition again.
– Switch off the ignition again and wait 30 seconds.
– Refer to the following parameters again:
– PR128 EGR valve first offset: 15 % < X < 30 %
– PR129 EGR valve last offset: 15 % < X < 40 %
– If the parameters are not correct, refer to the interpretation of DF272 EGR valve control circuit
–Otherwise
– Start the engine.
– Let the engine idle for 1min, accelerate to 2,500 rpm for 5 seconds and return to idle speed.
– Repeat this procedure 5 times.
Check the faults.
If the fault does not recur, end the fault finding procedure.
If the fault recurs, restart the procedure after disconnecting and reconnecting the valve.
If the fault is still present, replace the EGR valve.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_RZ002/EDC16_V48_RZ002/EDC16_V4C_RZ002
13B - 197
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
AC004
TURBOCHARGING SOLENOID VALVE
NOTESThis command is run if a fault is detected in the turbocharging circuit.
This command checks that the turbocharger and the control circuit are working properly.
Introduction
1 - Check the sealing of the high-pressure air circuit:
Pipe not joined or pierced, pressure sensor disconnected or poorly fitted (seal present), intercooler pierced.
To test the intercooler: stabilise the engine speed between 3,500 and 4,000 rpm with the vehicle stopped and
check that there are no leaks.
Check the resistance of the turbocharging limitation solenoid valve between tracks 1 and 2:
Replace the solenoid valve if the resistance is not: 15.4 Ω ± 0.7 at 20 °C.
Check the injection computer connections.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer grey 32-track connector C, track E1 Track 1 turbocharging solenoid valve
Repair if necessary.
Check for the presence of +12V after relay on track 2 of the turbocharging solenoid valve.
2 - Turbocharger control circuit check
– With the engine stopped, make sure that the control rod is in the rest position.
– Start the engine and make sure that the control rod operates to the high stop.
(when the engine is switched off, the control rod should return to the idle position)
If the control rod does not move correctly, carry out the following checks:
1) Vacuum pressure command check:
– Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
– Start the engine and run it at a stable idle speed.
– If the vacuum pressure does not reach 800 mbar ± 100: check the vacuum pressure circuit from the vacuum
pump.
– Stop the engine, reconnect the inlet hoses and go to step no. 2.
2) Solenoid valve control check:
– Disconnect the solenoid valve outlet hose.
– Start the engine and run it at a stable idle speed.
– Place your hand on the solenoid valve and block the outlet union with your thumb.
– If you notice no solenoid valve vibration, check the operation of the computer output (step 5).
3) Solenoid valve operation check:
– Connect the pressure gauge to the solenoid valve outlet union.
– Start the engine and run it at a stable idle speed.
If the vacuum pressure does not reach 800 mbar ± 100, replace the solenoid valve.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_AC004/EDC16_V48_AC004/EDC16_V4C_AC004
13B - 198
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
* Opening Cyclic Ratio. AC004
CONTINUED
Turbocharger control circuit check (continued)
4) Turbocharging operation check:
a) Connect vacuum pump to the hoses connected to the turbocharger control diaphragm,
– Apply a vacuum pressure of 800 mbar:
If there is a leak, replace the turbocharger (diaphragm included).
b) Check the movement of the control rod (See MR 364, 12B, Mechanical, Turbocharging).
If the control rod is sticking, replace the turbocharger.
c) Engine cold and switched off:
– Remove the turbocharger inlet duct and check that the compressor turns freely on the axis.
d) If the fault is still present:
– Check that the exhaust manifold is not leaking.
– Check that the exhaust is not blocked.
Carry out the necessary repairs.
5) Computer output check (solenoid valve connected):
This operation can only be carried out if the checks indicated in step no. 2 are not conclusive.
Using a voltmeter:
– Connect the voltmeter earth to track 2 of the solenoid valve and the positive cable to track 1.
– Clear any solenoid valve fault then run command AC004:
The voltmeter should display ten cycles of two successive voltages ~ =battery voltage X OCR* current.
either: ~2.5V (OCR for 20 %) then ~8.7V (OCR for 70 %).
Or using an oscilloscope (range 5 V/division and with time base 1 ms/division):
– Connect the earth of the oscilloscope to the battery earth and the positive test pin to track 2 of the solenoid valve.
– Clear any solenoid valve faults, then run command AC004:
the oscilloscope should display a square wave signal of 12.5 V in amplitude at a frequency of 140 Hz
(with an OCR alternating from ~ 20 to ~ 70 %).
– If the measurement is correct, replace the solenoid valve.
– If the measurement does not show any control or continuous voltage, contact the Techline.
AFTER REPAIRRestart the conformity check from the beginning.
13B - 201
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
AC014
DAMPER FLAP
NOTESThis command enables the damper flap function to be checked.
– Measure the resistance of the inlet flap valve solenoid valve between tracks 1 and 2.
Replace the solenoid valve if the resistance is not 46 Ω ± 3 at +25 °C.
–Check the continuity and the absence of interference resistance on the following connections:
Injection computer brown 48-track connector B track J4 Track 1 of damper flap solenoid valve
connector
+ 12 V (UPC)Track 2 damper flap solenoid valve
connector
A) Engine running at idle speed:
– Make sure that there is a vacuum pressure of: ~ 900 mb in the solenoid valve inlet hose.
Make the necessary repairs (vacuum pressure circuit conformity and seal).
B) With the vehicle ignition on, engine stopped:
– Check that the inlet flap is open.
If not, clean or replace the air vent unit.
– Disconnect the solenoid valve inlet and outlet hoses.
– Connect a vacuum pump to the inlet union and apply a vacuum pressure of ~ 900 mbar.
If there is a leak, replace the solenoid valve.
– Run command AC014.
– If the solenoid valve opens (vacuum pump pressure gauge returns to atmospheric pressure), go to step C.
– Otherwise, with the solenoid valve connected, check operation of the computer output with a voltmeter:
Voltmeter earth cabletrack 1 of the solenoid valve
Voltmeter positive leadtrack 2 of the solenoid valve
Clear any solenoid valve faults,
Run command AC014.
The voltmeter should display ten ON-OFF cycles (8.75 V then 2.5 V).
If the measurement is correct, replace the solenoid valve.
If the measurement shows is not controlled, contact the Techline.
C) Vehicle with ignition off:
– Connect a vacuum pump to the flap control diaphragm and apply a vacuum pressure of ~ 900 mbar:
– If the diaphragm does not maintain the vacuum pressure, replace the air vent unit (the diaphragm cannot be
disconnected).
– If the diaphragm maintains the vacuum pressure and the valve does not operate, clean or replace the air
vent unit.
– If the diaphragm maintains the vacuum pressure and the flap operates then operate it several times to ensure
that there is no blockage.
Check for clogging of the air vent unit and the valve, and clean if necessary.
AFTER REPAIRRepeat the conformity check from the start.
EDC16_V44_AC014/EDC16_V48_AC014/EDC16_V4C_AC014
13B - 202
DIESEL INJECTION
Fault finding - Customer complaints13B
V10 MR-372-J84-13B150$799.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Customer complaints
NOTESBefore dealing with this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses using the diagnostic tool.
If the customer complaint is not eliminated, then proceed according to the
corresponding fault finding chart.
NO COMMUNICATION WITH THE COMPUTER ALP 1
STARTING FAULT OR STARTING IMPOSSIBLE ALP 2
INJECTION NOISEALP 3
POOR PERFORMANCEALP 4
IRREGULAR ENGINE OPERATION ALP 5
ROUGH IDLE ALP 6
OIL LEAKS FROM THE TURBOCHARGER ALP 7
TURBOCHARGER NOISEALP 8
SMOKE FROM THE EXHAUSTALP 9
MR-372-J84-13B150$799.mif
13B-205
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 2Starting faults
(or starting impossible)
NOTESBefore dealing with this customer complaint, check that there are no faults,
and he conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Is starting difficult or impossible?
difficult
Check the engine earths.
Make sure that the engine speed reaches 250 rpm when the starter motor is operated, displayed in
the parameter screen.
Ensure that the correct fuel is being used. Run test 5 Diesel fuel conformity check.
Check the conformity of the fuel filter connections.
Ensure that the fuel filter is not saturated with water.
Check there are no air bubbles between the filter and the high pressure pump.
Check the operation of the preheating unit and heater plugs with command AC001 Preheating unit.
Check the condition of the air filter (clogging).
Check the seal of the high-pressure diesel circuit, pump, pipes, unions (visual checks + odours).
Check the position of the EGR valve: jamming or mechanical seizure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check that the pressure regulator is working correctly (see the interpretation of command AC011 Rail
pressure regulator).
Check the operation of the injectors (too much return leakage, clogging, seizing) referring to Component
test, Test 1 Injector Test.
Check the compression balance, according to current consumption during the starting phase
(Compression test menu on the Clip tool).
In the event of imbalance, use a compression gauge to refine the reading (see the procedure in the Workshop
Repair Manual). After the operation, clear the faults caused by disconnecting the regulator and the heater
plugs.
impossible
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP2 / EDC16_V48_ALP2 / EDC16_V4C_ALP2
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C