Page 24 of 170
EVIC Displays
When the appropriate conditions exist, the EVIC displays
the following messages:
•Door(s) Ajar (icon only)
•Key In Ignition
•Turn Signal On
•Key Battery Low
•Coolant Low
•Oil Change Due
•Oil Temp High Speed May be Limited
•Left Front Turn Signal Lamp Out
•Left Rear Turn Signal Lamp Out
•Right Front Turn Signal Lamp Out
•Right Rear Turn Signal Lamp Out
•System Setup Unavailable – Vehicle Not in Park
•System Setup Unavailable – Vehicle in Motion
•Service Air Filter
•Perform Service
•Exhaust Filter XX% Full
•Exhaust Filter Full – Power Reduced See Dealer
•Service Required – See Dealer Now
•Exhaust System – Regeneration Required Now
•Exhaust System – Regeneration In Process
•Exhaust System – Regeneration Completed
•Low DEF Refill Soon
•Refill DEF Engine Will Not Start In XXX Miles
•Refill DEF Engine Will Not Start
3
UNDERSTANDING YOUR INSTRUMENT PANEL 23
Page 25 of 170

•Service DEF System See Dealer
•Service DEF System Engine Will Not Start in XXX
Miles See Dealer
•Service DEF System Engine Will Not Start See Dealer
EVIC Warning Lights
•
Door Ajar Indicator LightThis light will turn on to indicate that one or
more door may be ajar.
•Oil Pressure Warning LightThis light indicates low engine oil pressure. The
light should turn on momentarily when the engine
is started. If the light turns on while driving, stop the
vehicle and shut off the engine as soon as possible. A
chime will sound for four minutes when this light turns
on. Do not operate the vehicle until the cause is corrected.
This light does not show how much oil is in the engine.
The engine oil level must be checked under the hood.
•Charging System Warning Light
This light shows the status of the electrical charg-
ing system. The light should come on when the
ignition switch is first turned ON and remain on briefly
as a bulb check. If the light stays on or comes on while
driving, turn off some of the vehicle’s non-essential
electrical devices or increase engine speed (if at idle). If
the charging system light remains on, it means that the
vehicle is experiencing a problem with the charging
system. Obtain SERVICE IMMEDIATELY. See an autho-
rized dealer.
If jump starting is required, refer to “Jump Starting” in
“What To Do In Emergencies” for further information.
24 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 26 of 170

•Electronic Speed Control Indicator LightThis light will turn on when the electronic
speed control is ON.
•Electronic Throttle Control (ETC) Warning LightThis light informs you of a problem with the
Electronic Throttle Control (ETC) system. The
light will come on when the ignition is first
turned ON and remain on briefly as a bulb
check. If the light does not come on during starting, have
the system checked by an authorized dealer.
If a problem is detected, the light will come on while the
engine is running. Cycle the ignition key when the
vehicle has completely stopped and the shift lever is
placed in the PARK position. The light should turn off. If the light remains lit with the engine running your
vehicle, will usually be drivable, however, see an autho-
rized dealer for service as soon as possible. If the light is
flashing when the engine is running, immediate service is
required and you may experience reduced performance,
an elevated/rough idle or engine stall and your vehicle
may require towing.
•Engine Temperature Warning Light
This light warns of an overheated engine condi-
tion. This indicator will illuminate and a single
chime will sound after reaching a set threshold.
Further overheating will cause the indicator to continu-
ously flash and a continuous chime will occur until the
engine is allowed to cool.
If the light turns on while driving, safely pull over and
stop the vehicle. If the A/C system is on, turn it off. Also,
shift the transmission into NEUTRAL and idle the ve-
hicle. If the temperature reading does not return to
3
UNDERSTANDING YOUR INSTRUMENT PANEL 25
Page 27 of 170

normal, turn the engine off immediately and call for
service. Refer to “What To Do In Emergencies/If Your
Engine Overheats” in the Owner’s Manual for more
information.
•SERV 4WD Warning LightThis light monitors the electric shift 4WD sys-
tem. If the SERV 4WD warning light stays on or
comes on during driving, it means that the
4WD system is not functioning properly and
that service is required.
•Transmission Temperature Warning Light This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It may
also occur when operating the vehicle in a high
torque converter slip condition, such as four-wheel drive
operation (e.g., snow plowing, off-road operation). If this light comes on, stop the vehicle and run the engine at idle
or faster, with the transmission in NEUTRAL until the
light goes off.
CAUTION!
Continuous driving with the “Transmission Tem-
perature Warning Light” illuminated will eventually
cause severe transmission damage or transmission
failure.
WARNING!
In some circumstances, the “Transmission Tempera-
ture Warning Light” under continued operation,
could cause the fluid to boil over, come in contact
with hot engine or exhaust components and cause a
fire.
26 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 30 of 170

Diesel Exhaust Fluid (DEF) Fault Warning
Messages – Chassis Cab Only
There are three different messages if the vehicle detects
that the DEF system has been filled with a fluid other
than DEF, component failures, or tampering has been
detected. The vehicle will not start if the DEF system is
not serviced within 750 miles (1 207 km) of the fault being
detected.
When the DEF system needs to be serviced the following
warnings will display:
•Service DEF System – See Dealer— This message
will display when the fault is initially detected, each
time the vehicle is started, and periodically during
driving. The message will be accompanied by a single
chime. We recommend you drive to your nearest
authorized dealer and have your vehicle serviced as
soon as possible.
•Service DEF System Engine Will Not Start In
500 Miles – See Dealer — This message will display if
the DEF system has not been serviced within 250 miles
after the “Service DEF System – See Dealer” message is
displayed. This message will continuously display
until the mileage counter reaches zero, and will be
accompanied by a periodic chime. The message will
continue to countdown until it reaches zero unless the
vehicle is serviced. We recommend you drive to your
nearest authorized dealer and have your vehicle ser-
viced immediately.
•Service DEF System Engine Will Not Start – See
Dealer — This message will continuously display
when the mileage counter reaches zero, and will be
accompanied by a periodic chime. The engine will not
restart after it has been turned off, your vehicle will
require towing, see your authorized dealer for service.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 29
Page 56 of 170

Engine Speed Control
CAUTION!
Prevent overspeeding the engine going downhill.
When descending steep grades, use a combination of
gears and service brakes to control vehicle/engine
speed. Overspeed can cause severe engine damage.
Operating Precautions
Avoid Overheating The Engine
The temperature of the engine coolant (antifreeze) (a
mixture of 50% ethylene-glycol and 50% water) must not
exceed the normal range of the temperature gauge 240°F
(116°C) with a 16 psi (110 kPa) radiator cap.
Usually the engine coolant (antifreeze) temperature indi-
cated during operation will be to the left of center in the
normal range of the gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low engine coolant (antifreeze)
temperature below the normal range on the gauge 140°F
(60°C) can be harmful to the engine. Low engine coolant
(antifreeze) temperature can cause incomplete combus-
tion which allows carbon and varnish to form on piston
rings and injector nozzles. Also, the unburned fuel can
enter the crankcase, diluting the lubricating oil and
causing rapid wear to the engine.
Cooling System Tips – Automatic Transmission
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
•City Driving —
When stopped, shift the transmission into NEUTRAL
and increase engine idle speed.
•Highway Driving —
Reduce your speed.
4
STARTING AND OPERATING 55
Page 57 of 170

•Up Steep Hills —
Select a lower transmission gear, but try and keep the
torque converter clutch engaged.
•Air Conditioning —
Turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM ............... 10psi(69kPa)
Full speed and load .............. 30psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
Practically all failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
•engine misfiring or vibrating severely
•sudden loss of power
•unusual engine noises
•fuel, oil or coolant leaks
•sudden change, outside the normal operating range, in
the engine operating temperature
•excessive smoke
•oil pressure drop
56 STARTING AND OPERATING
Page 79 of 170

POWER TAKE OFF OPERATION — IF EQUIPPED
(CHASSIS CAB ONLY)
This vehicle when equipped with either the AS68RC
automatic six-speed or G-56 manual six-speed transmis-
sions, will allow for an aftermarket upfit with a transmis-
sion driven PTO (power take off). The customer will have
the ability to operate the PTO in either a “stationary” or
“mobile” mode. The vehicles will be factory set to the
“stationary” mode. In order to select the “mobile” mode
an authorized dealership is required to modify the vehi-
cle’s settings using their proprietary authorized dealer
service tool.
AS68RC Six-Speed Automatic Transmission Only
The PTO drive gear (part of the AS68RC) operates at
torque converter turbine speed. The turbine speed will be
less than engine speed when the torque converter clutch
is not engaged and will be same as engine speed when
the torque converter clutch is engaged.
Stationary Mode
To operate the PTO in this mode the vehicle must meet
the following conditions:
•Be in PARK position (vehicles equipped with auto-
matic transmission)
•Upfitter provider (on/off) switch has been activated
•Parking brake applied (vehicles equipped with
manual transmission)
•Brake pedal must not be applied
•Vehicle engine must be running
•No vehicle, brake or clutch switch faults present
•PTO must be correctly installed using the vehicle
provided circuits
78 STARTING AND OPERATING