2011
QUICK REFERENCE INDEX: VERSA
QUICK REFERENCE INDEX: VERSA
Engine Tune-up Data: HR16DEINFOID:0000000006444573
GENERAL SPECIFICATIONS
Drive BeltsINFOID:0000000006444574
BELT DEFLECTION:
*: When engine is cold.
BELT TENSION AND FREQUENCY:
Engine typeHR16DE
Cylinder arrangement In-line 4
Displacement cm
3 (cu in) 1,598 (97.51)
Bore and stroke mm (in) 78.0 x 83.6 (3.071 x 3.291)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression
2
Oil 1
Number of main bearings 5
Compression ratio 10.7
Compression pressure
kPa (bar, kg/cm
2, psi)/200 rpm Standard 1,510 (15.1, 15.4, 219)
Minimum
1,265 (12.65, 12.9, 183)
Differential limit between cylinders 6.2 (0.06, 0.06, 0.9)
Valve timing
(Intake valve timing control - “ON”) Unit: degree
abcde f
208 228-11 (24) 59 (24) 424
JPBIA0552ZZ
Location Deflection adjustment *
Unit: mm (in)
Used belt New belt
Limit After adjusted
Drive belt With A/C models 8.2 (0.323) 4.8 - 5.3 (0.19 - 0.21) 4.1 - 4.4 (0.161 - 0.173)
Without A/C models 7.4 (0.291) 4.3 - 4.7 (0.17 - 0.19) 3.7 - 3.9 (0.146 - 0.154)
Applied pushing force 98 N (10 kg, 22 lb)
QUICK REFERENCE INDEX: VERSA
2011
*: When engine is cold.
Spark PlugINFOID:0000000006444575
SPARK PLUG
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
Engine Tune-up Data: MR18DEINFOID:0000000006444572
GENERAL SPECIFICATIONS
DRIVE BELT
SPARK PLUG
Unit: mm (in)
*: Always check with the Parts Department for the latest parts informationLocation
Tension adjustment * Unit: N (kg, lb) Frequency adjustment * Unit: Hz
Used belt New beltUsed belt
New belt
Limit After adjusted Limit After adjusted
Drive belt With A/C models 500 (51.0, 112)
876 - 964
(89.4 - 98.3,
197 - 217)1064 - 1152
(108.5 - 117.5,
239 - 259)
173 229 - 239 253.5 - 261.5
Without A/C models 500 (51.0, 112) 876 - 964
(89.4 - 98.3, 197 - 217) 1064 - 1152
(108.5 - 117.5, 239 - 259) 194 257.5 - 267.5 283 - 293
Make
Denso
Standard type* FXE20HE-11
Gap (Nominal) 1.1 (0.043)
Engine type MR18DE
Cylinder arrangement In-line 4
Displacement cm
3 (cu in)1,797 (109.65)
Bore and stroke mm (in) 84.0 x 81.1 (3.307 x 3.192)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression
2
Oil 1
Compression ratio 9.9
Compression pressure
kPa (bar, kg/cm
2, psi) / 250 rpm Standard 1,500 (15.0, 15.3, 217.6)
Minimum
1,200 (12.0, 12.2, 174)
Differential limit between cylinders 100 (1.0, 1.0, 15)
Tension of drive belt Auto adjustment by auto-tensioner
Make DENSO
Standard type* FXE20HR11
Spark plug gap Nominal: 1.1 (0.043)
AT-4
Transmission Range Switch ..................................225
Output Speed Sensor ............................................227
Input Speed Sensor ...............................................228
Differential Side Oil Seal ........................................229
AIR BREATHER HOSE ...................................232
Removal and Installation ..................................... ..232
TRANSAXLE ASSEMBLY ..............................233
Removal and Installation ..................................... ..233
OVERHAUL .................................................... .237
Component .......................................................... ..237
Oil Channel ............................................................250
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
253
Location of Snap Rings .........................................255
DISASSEMBLY .............................................. .257
Disassembly ........................................................ ..257
REPAIR FOR COMPONENT PARTS ..............275
Manual Shaft ....................................................... ..275
Oil Pump ................................................................278
Control Valve Assembly ........................................281
Control Valve Upper Body .....................................290
Control Valve Lower Body ................................... ..294
Reverse Clutch ......................................................297
High Clutch ............................................................302
Forward and Overrun Clutches .............................307
Low & Reverse Brake ............................................314
Rear Internal Gear and Forward Clutch Hub .........318
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
322
Band Servo Piston Assembly ................................331
Final Drive .............................................................337
ASSEMBLY .....................................................344
Assembly (1) ........................................................ ..344
Adjustment (1) (For HR16DE Engine Models) ..... .345
Adjustment (1) (For MR18DE Engine Models) .....349
Assembly (2) .........................................................355
Adjustment (2) .......................................................360
Assembly (3) .........................................................363
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
373
General Specification ........................................... .373
Vehicle Speed at Which Gear Shifting Occurs .....373
Vehicle Speed at When Lock-up Occurs/Releases
.
373
Stall Speed ............................................................374
Line Pressure ........................................................374
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ..............................................
374
Control Valves .......................................................375
Accumulator ..........................................................376
Clutches and Brakes .............................................376
Final Drive .............................................................378
Planetary Carrier ...................................................378
Oil Pump ...............................................................378
Input Shaft .............................................................378
Reduction Pinion Gear ..........................................378
Band Servo ...........................................................378
Output Shaft ..........................................................379
Bearing Retainer ...................................................379
Total End Play ...................................................... .379
Reverse Clutch End Play ......................................379
Removal and Installation .......................................379
Shift Solenoid Valves ........................................... .379
Solenoid Valves ....................................................380
A/T Fluid Temperature Sensor ..............................380
Output Speed Sensor ...........................................380
Dropping Resistor .................................................380
Input Speed Sensor ..............................................380
Revision: May 2010 2011 Versa
PREPARATIONAT-11
< SERVICE INFORMATION >
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PREPARATION
Special Service ToolINFOID:0000000005928068
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
—
( J-46534 )
Trim tool set For removing trim
ST2505S001
(J-34301)
Oil pressure gauge set
1. ST25051001 (J-34301)
Oil pressure gauge
2. ST25052000 (J-34301)
Hose
3. ST25053000 (J-25695-3)
Joint pipe
4. ST25054000 (J-25695-4)
Adapter
5. ST25055000 (J-25695-5)
Adapter Measuring line pressure
ST35325000
( — )
Drift Installing LH differential side oil seal
(Use with KV31103000)
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12 X 1.5P
KV31103000
(J-38982)
Drift Installing LH differential side oil seal
(Use with ST35325000)
a: 59 mm (2.32 in) dia.
b: 49 mm (1.93 in) dia.
ST27180001
(J-25726-A)
Puller • Removing idler gear
• Removing output gear (HR16DE engine models)
a: 100 mm (3.94 in)
b: 110 mm (4.33 in)
c: M8 X 1.25P
AWJIA0483ZZ
NT097
SCIA7102E
SCIA7103E
NT424
Revision: May 2010
2011 Versa
AT-12
< SERVICE INFORMATION >
PREPARATION
KV31103200
(J-39186)
Clutch spring compressor• Removing and installing clutch spring retainer as-
sembly
• Removing and installing cancel cover
a: 179 mm (7.05 in)
b: 76 mm (2.99 in) dia.
c: 174 mm (6.85 in)
ST23540000
(J-25689-A)
Pin punch • Removing and installing retaining pin of manual
plate
• Installing retaining pin of manual shaft
• Installing retaining pin of parking rod plate
a: 2.3 mm (0.091 in) dia.
b: 4 mm (0.16 in) dia.
KV32101000
(J-25689-A)
Pin punch Removing and installing lock pin of pinion mate shaft
a: 4 mm (0.16 in) dia.
ST33400001
(J-26082)
Drift • Installing oil pump housing oil seal
• Installing output gear bearing outer race (HR16DE
engine models)
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV381054S0
(J-34286)
Puller • Removing radial needle bearing
• Removing idler gear bearing outer race (HR16DE
engine models)
• Remove output gear bearing outer race (HR16DE engine models)
• Removal radial needle bearing (MR18DE engine models)
• Removing differential side bearing outer races
(MR18DE engine models)
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
ST30031000
(J-22912-01)
Puller Removing reduction pinion gear bearing inner race
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
Tool number
(Kent-Moore No.)
Tool name
Description
SCIA7104E
NT442
NT410
NT086
NT414
NT411
Revision: May 2010
2011 Versa
PREPARATIONAT-13
< SERVICE INFORMATION >
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ST35272000
(J-26092)
Drift • Installing reduction pinion gear bearing inner race
• Installing idler gear bearing inner race
• Installing output gear bearing inner race (HR16DE
engine models)
a: 72 mm (2.83 in) dia.
b: 40 mm (1.57 in) dia.
c: 35.5 mm (1.398 in) dia.
ST37830000
( — )
Drift Installing idler gear bearing outer race
a: 61.9 mm (2.437 in) dia.
b: 39 mm (1.54 in) dia.
ST33200000
(J-26082)
Drift Installing differential side bearings (HR16DE engine
models)
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
ST35271000
(J-26091)
Drift • Installing idler gear
• Installing output gear (HR16DE engine models)
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
ST3127S000
(J-25765-A)
Preload gauge
1. GG9103000 (J-25765-A)
Torque wrench
2. HT62940000 ( — )
Socket adapter
3. HT62900000 ( — )
Socket adapter • Measuring turning torque of reduction pinion gear
• Measuring turning torque of output shaft (HR16DE
engine models)
• Measuring turning torque of final drive assembly (MR18DE engine models)
KV38105710
(J-39026)
Preload adapter • Selecting differential side bearing adjusting shim
(MR18DE engine models)
• Measuring turning torque of final drive assembly
(MR18DE engine models)
Tool number
(Kent-Moore No.)
Tool name
Description
NT107
NT084
NT091
NT115
NT124
NT087
Revision: May 2010
2011 Versa
AT-14
< SERVICE INFORMATION >
PREPARATION
Commercial Service Tool
INFOID:0000000005928069
ST35321000
( — )
Drift Installing output shaft bearing (MR18DE engine mod-
els)
a: 49 mm (1.93 in) dia.
b: 41 mm (1.61 in) dia.
ST30633000
( — )
Drift Installing differential side bearing outer races
(MR18DE engine models)
a: 67 mm (2.48 in) dia.
b: 49 mm (1.93 in) dia.
ST3306S001
(J-22888-D)
Differential side bearing pull-
er set
1. ST33051001 Puller
2. ST33061000 Adapter Removing differential side bearing inner race
(MR18DE engine models)
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.
c: 130 mm (5.12 in)
d: 135 mm (5.31 in)
e: 100 mm (3.94 in)
Tool number
(Kent-Moore No.)
Tool name
Description
NT073
NT073
AMT153
Tool name
Description
Power tool Loosening bolts and nuts
Drift Installing manual shaft oil seal
a: 22 mm (0.87 in) dia.
Drift Installing RH differential side oil seal
a: 54 mm (2.13 in) dia.
b: 47 mm (1.85 in) dia.
PBIC0190E
SCIA7105E
NT115
Revision: May 2010 2011 Versa
PREPARATIONAT-15
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Drift Removing output shaft inner race (HR16DE engine
models)
a: 35 mm (1.38 in) dia.
Drift Installing output shaft bearing inner race (HR16DE
engine models)
a: 70 mm (2.76 in) dia.
b: 47 mm (1.85 in) dia.
c: 31 mm (1.22 in) dia.
Puller • Removing idler gear bearing inner race
• Removing and installing band servo piston snap
ring
• Removing output gear bearing inner race
(HR16DE engine models)
• Removing differential side bearings (HR16DE en- gine models)
Drift Removing output gear bearing inner race (HR16DE
engine models)
a: 33 mm (1.30 in) dia.
Drift Removing idler gear bearing inner race
a: 34 mm (1.34 in) dia.
Drift Removing differential side bearings (HR16DE engine
models)
a: 38 mm (1.50 in) dia.
Drift Installing differential side bearings (MR18DE engine
models)
a: 45 mm (1.77 in) dia.
b: 41 mm (1.61 in) dia.
Tool name
Description
SCIA8471E
NT107
NT077
SCIA7105E
SCIA7105E
SCIA7105E
NT115
Revision: May 2010 2011 Versa