BL-1
BODY
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CONTENTS
BODY, LOCK & SECURITY SYSTEM
SERVICE INFORMATION .. ..........................4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Work ..................................................5
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................6
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ................................................................
7
Work Flow ........................................................... ......7
Generic Squeak and Rattle Troubleshooting ............9
Diagnostic Worksheet .............................................11
HOOD .................................................................13
Fitting Adjustment ............................................... ....13
Removal and Installation .........................................14
Removal and Installation of Hood Lock Control .. ....15
Hood Lock Control Inspection .................................17
RADIATOR CORE SUPPORT ....................... ....19
Removal and Installation .........................................19
FRONT FENDER ................................................21
Removal and Installation .........................................21
POWER DOOR LOCK SYSTEM .................... ....22
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
22
System Description .................................................23
CAN Communication System Description ...............25
Schematic ...............................................................26
Wiring Diagram - D/LOCK - .....................................27
Schematic ...............................................................31
Wiring Diagram - D/LOCK - .....................................32
Terminal and Reference Value for BCM ..................37
Work Flow ............................................................ ....41
CONSULT-III Function (BCM) .................................41
Trouble Diagnosis Symptom Chart ...................... ....43
BCM Power Supply and Ground Circuit Inspection
....
43
Door Switch Check (Hatchback) ..............................44
Door Switch Check (Sedan) ....................................47
Key Switch (Insert) Check .......................................48
Door Lock and Unlock Switch Check ......................49
Front Door Lock Assembly LH (Actuator) Check .....52
Front Door Lock Assembly RH (Actuator) Check ....53
Rear Door Lock Actuator LH/RH Check .............. ....54
Front Door Lock Assembly LH (Key Cylinder
Switch) Check ..........................................................
54
Passenger Select Unlock Relay Circuit Inspection
(With Intelligent Key) ........................................... ....
56
REMOTE KEYLESS ENTRY SYSTEM .............58
Component Parts and Harness Connector Loca-
tion ...........................................................................
58
System Description ..................................................58
CAN Communication System Description ...............60
Schematic ................................................................61
Wiring Diagram - KEYLES - ....................................62
Terminal and Reference Value for BCM ..................65
How to Perform Trouble Diagnosis ...................... ....69
Preliminary Check ...................................................69
CONSULT-III Function (BCM) .................................69
Work Flow ............................................................ ....71
Trouble Diagnosis Symptom Chart ..........................71
Keyfob Battery and Function Check ........................72
ACC Switch Circuit Check .......................................74
Door Switch Check (Hatchback) ..............................74
Door Switch Check (Sedan) ....................................76
Key Switch (Insert) Check .......................................78
Hazard Function Check ...........................................79
Horn Function Check ...............................................79
Interior Lamp and Ignition Keyhole Illumination
Function Check ........................................................
80
Remote Keyless Entry Receiver Check ...................80
Revision: May 2010 2011 Versa
BL-4
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005929267
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005929268
NOTE:
• This procedure is applied only to models with Intell igent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
• Remove and install all control units after disconnec ting both battery cables with the ignition in the ″LOCK ″
position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS /IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: May 2010 2011 Versa
BL-88
< SERVICE INFORMATION >
INTELLIGENT KEY SYSTEM
System Description
INFOID:0000000005929328
• The Intelligent Key system is a system that makes it possible to lock and unlock the door locks (door lock/
unlock function), and start the engine (engine start func tion) by carrying around the Intelligent Key (without
some key operation), which operates based on the results of electronic ID verification using two-way com-
munications between the Intelligent Key and the vehicle (Intelligent Key unit).
• Vehicles equipped with a manual transmission include a key interlock solenoid located in the steering col- umn to prevent accidental shut-off of the ignition sw itch and locking of the steering wheel during driving con-
dition when the vehicle is moving.
CAUTION:
The driver should always carry the Intelligent Key
• Operation of the remote controller buttons on the Inte lligent Key also provides the same functions as the
remote control entry system. (Remote keyless entry functions)
• If an action that does not meet the operating conditions of the Intelligent Key system is taken, the buzzer
goes off to inform the driver. (Warning chime functions)
• When a door lock is locked or unlocked with request switch or remote controller button operation, the hazard
lamps flash and the buzzer (outside vehicle) sounds (Hazard and buzzer reminder function).
• Even if the Intelligent Key battery is completely discharged, the door locks can be locked and unlocked and the engine started with the mechanical key built into the Intelligent Key.
• The settings for each function can be changed with the CONSULT-III.
• If an Intelligent Key is lost, a new Intelligent Key can be registered. A maximum of 4 Intelligent Keys can be registered.
• It has been made possible to diagnose the system and r egister an Intelligent Key with the CONSULT-III.
DOOR LOCK/UNLOCK FUNCTION
Only when pressing the request switch, it is possible to lock and unlock the door by carrying around the Intelli-
gent Key (without some key operation).
System Diagram
10. Steering lock solenoid M6
(bottom view of steering column) 11. Key switch and ignition knob switch M73
(with CVT or A/T) 12. Key switch and ignition knob switch M73
(with M/T)
13. CVT or A/T shift selector (park posi- tion switch) M38
(without M/T) 14. Intelligent key warning buzzer (front
door LH) D6
(view with front door finisher LH re-
moved) 15. Front outside antenna LH D10, RH D106
16. Front door request switch LH D5, RH D103 17. Front door lock assembly LH (door un-
lock sensor) D14 18. Front door switch LH B8, RH B108
19. Rear door switch LH B6, RH B116 20. Front console antenna B125 (view of front console without arm rest
removed)21. Front console antenna B125
(view of front console with arm rest re-
moved)
22. Rear floor antenna B126 (behind rear seat) 23. Trunk opener request switch B129
(sedan) 24. Back door request switch D406
(hatchback)
25. Back door lock assembly (back door switch) D405 (hatchback view
with back door open) 26. Rear bumper antenna B2
(view with rear fascia removed) 27. Intelligent Key warn
ing buzzer (trunk) B32
(sedan)
LIIA2926E
Revision: May 2010 2011 Versa
BR-1
BRAKES
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SECTION BR
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CONTENTS
BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Brake System ....................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ................................ ......5
BRAKE PEDAL .............................................. .....6
Inspection and Adjustment .................................. ......6
Removal and Installation ...........................................7
BRAKE FLUID ................................................ .....9
On Board Inspection ........................................... ......9
Drain and Refill ..........................................................9
Bleeding Brake System .............................................9
BRAKE TUBE AND HOSE ................................11
Hydraulic Circuit .................................................. ....11
Front Brake Tube and Hose ....................................12
Rear Brake Tube and Hose ....................................12
Inspection After Installation .....................................13
DUAL PROPORTIONING VALVE .....................14
Removal and Installation .........................................14
Inspection ............................................................ ....14
BRAKE MASTER CYLINDER ........................ ....15
On-Board Inspection ........................................... ....15
Removal and Installation ..................................... ....15
Disassembly and Assembly .....................................16
BRAKE BOOSTER ...........................................20
On Board Inspection ............................................ ....20
Removal and Installation .........................................21
VACUUM LINES ...............................................23
Component ..............................................................23
Removal and Installation .........................................23
Inspection ................................................................23
FRONT DISC BRAKE .......................................25
On Board Inspection ............................................ ....25
Component ..............................................................25
Removal and Installation of Brake Pad ...................26
Removal and Installation of Brake Caliper Assem-
bly ........................................................................ ....
30
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
31
Brake Burnishing Procedure ....................................34
REAR DRUM BRAKE .......................................35
Component .......................................................... ....35
Removal and Installation of Drum Brake Assembly
....
36
Removal and Installation of Wheel Cylinder ............39
Disassembly and Assembly of Wheel Cylinder .......39
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
40
General Specification ..............................................40
Brake Pedal .............................................................41
Check Valve ............................................................41
Brake Booster ..........................................................42
Front Disc Brake ......................................................42
Rear Drum Brake .....................................................42
Revision: May 2010 2011 Versa
BR-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005928385
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005928386
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: May 2010 2011 Versa
PRECAUTIONSBR-3
< SERVICE INFORMATION >
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Brake SystemINFOID:0000000005928387
• Refill using recommended brake fluid. Refer to MA-14.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted surface of body. If brake fluid is splashed on painted surfaces of body immediately wipe it off with cloth and then wash it away with water.
• To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.
• Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
• Use a flare nut wrench when removing a brake tube and use a flare nut torque wrench when installing a brake tube.
• When installing brake tubes and hoses, be sure to check torque.
• Before working, turn igniti on switch OFF and disconnect connec-
tors of ABS actuator and electric unit (control unit) or the battery
cable from the negative terminal.
• Burnish the new braking surfaces after refinishing or replacing drums or rotors, after replacing p ads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-34, "
Brake Burnishing
Procedure" .
SBR686C
Revision: May 2010 2011 Versa
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGBR-5
< SERVICE INFORMATION >
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NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000005928390
Use the chart below to help you find t he cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
BR-25
,
BR-36
BR-25
, BR-36BR-25
BR-31
, BR-36
BR-31
, BR-36
BR-31
, BR-36
BR-31
, BR-36
BR-31
, BR-36—
BR-31, BR-36BR-36
FAX-5, "
NVH Troubleshooting Chart
"
MT-51, "
NVH Troubleshooting Chart
"
FSU-6, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and
SUSPECTED PARTS
Pads/Lining damaged
Pads/Lining - uneven wear
Shims damaged
Rotor imbalance
Rotor damage
Rotor runout
Rotor deformation
Rotor deflection
Rotor rust
Rotor thickness variation
Drum out of round
WHEEL HUB
DIFFERENTIAL
SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
STEERING
Symptom Noise
××× ×××××××
Shake × × ×××××
Shimmy, Shudder ×××××××× ××× ×
Revision: May 2010 2011 Versa
BR-30
< SERVICE INFORMATION >
FRONT DISC BRAKE
Removal and Installation of Brake Caliper Assembly
INFOID:0000000005928413
REMOVAL
1. Remove front wheel and tire.
2. Secure the disc rotor using wheel nuts.
CAUTION:
Put matching marks on wheel hub assembly and disc rotor,
if it is necessary to remove the disc rotor.
3. Drain brake fluid. Refer to BR-9, "
Drain and Refill".
4. Remove the union bolt (A) and discard the copper washers. Remove the brake hose from the cylinder body.
• Protrusions (B)
CAUTION:
Do not reuse the copper washers
5. Remove the torque member bolts and remove the cylinder body and torque member as an assembly.
INSTALLATION
1. Install the torque member and cylinder body as an assemblyand tighten the torque member bolts to the specified torque.
Refer to BR-25, "
Component".
CAUTION:
Before installing torque member to vehicle, wipe oil and
grease on mounting surface of steering knuckle and torque
member.
SDIA2608E
AWFIA0502ZZ
SFIA2437E
SFIA2437E
Revision: May 2010 2011 Versa