2011 MITSUBISHI L200 maintenance

In addition, the brake fluid reservoir is equipped
with a special cap to prevent the entrance of air,
and this cap should not be removed.CAUTIONl Take care in handling brake fluid as it is
harmful to the eyes, may irritate your
skin and also damage painted surfaces.
l Use only the specified brake fluid.
Do not mix or add different brands of
brake fluid to prevent chemical reactions.
Do not let any petroleum-based fluid
touch, mix with, or get into the brake fluid.
This will damage the seals.
l Keep the reservoir tank cap closed to pre-
vent the brake fluid from deteriorating ex-
cept maintenance.
l Clean the filler cap before removing and
close the cap securely after maintenance.Clutch fluid* E01001000281
To check the fluid level
The clutch fluid in the master cylinder should be
checked when performing other underhood service.
In addition, the system should be checked for leak-
age at the same time.
Check to make certain that the clutch fluid level is
always between the “MAX” and “MIN” level mark-
ings on the fluid reservoir.A rapid fluid loss indicates a leak in the clutch sys-
tem which should be inspected by a MITSUBISHI
MOTORS Authorized Service Point or another spe-
cialist and repaired immediately.
Fluid type
Brake fluid conforming to DOT 3 or DOT 4 should
be used.
The reservoir cap must be fully tightened to avoid
contamination from foreign matter or moisture.
DO NOT ALLOW PETROLEUM-BASED FLUID
TO CONTACT, MIX WITH, OR OTHERWISE
CONTAMINATE THE BRAKE FLUID. SEAL
DAMAGE WILL RESULT.WARNINGl Take care in handling brake fluid as it is
harmful to the eyes and may also cause
damage to painted surfaces. Wipe up any
spills immediately.
Maintenance
8-08
8 LHD RHD

Power steering fluidE01001100703
To check the fluid level
Check the fluid level in the reservoir while the en-
gine is idling.
Check to make certain that the power steering fluid
level is always between the “MAX” and “MIN” lev-
el markings on the fluid reservoir and refill the flu-
id, if necessary.
Fluid type
Use “ATF DEXRON III or DEXRON II”.
Battery E01001202144
The condition of the battery is very important for
quick starting of the engine and proper functioning
of the vehicle’s electrical system. Regular inspec-
tion and care are especially important in cold weath-
er.
NOTE l On vehicles equipped with 2 batteries, when
the batteries are replaced, the 2 batteries
should be replaced at the same time.
If only a battery is replaced, it will cause short-
ening the batteries life.
Checking battery electrolyte level
The electrolyte level must be between the specified
limit on the outside of the battery. Replenish with
distilled water as necessary.
The inside of the battery is divided into several com-
partments; remove the cap from each compartment
and fill to the upper mark. Do not top up beyond
the upper mark because spillage during driving
could cause damage.
Check the electrolyte level at least once every 4
weeks, depending on the operating conditions.
If the battery is not used, it will discharge by itself
with time.
Check it once every 4 weeks and charge with low
current as necessary.
During cold weather
The capacity of the battery is reduced at low tem-
peratures. This is an inevitable result of its chemi-
cal and physical properties.
This is why a very cold battery, particularly one
that is not fully charged, will only deliver a fraction
of the starter current which is normally available.
We recommend you to have the battery checked be-
fore the start of cold weather and, if necessary,
have it charged or replaced.
This does not only ensure reliable starting, but a bat-
tery which is kept fully charged also has a longer life.
Disconnection and connection
To disconnect the battery cable, stop the engine,
first disconnect the negative (-) terminal and then
the positive (+) terminal.
When connecting the battery, first connect the posi-
tive (+) terminal and then the negative (-) terminal.
NOTE l Open the terminal cover (A) before discon-
necting or connecting the positive (+) termi-
nal of the battery.
Maintenance
8-09
8

Type 1Type 2
WARNINGlKeep sparks, cigarettes, and flames away
from the battery because the battery
could explode.WARNINGl The battery electrolyte is extremely caus-
tic. Do not allow it to come in contact
with your eyes, skin, clothing, or the pain-
ted surfaces of the vehicle. Spilt electro-
lyte should be flushed immediately with
ample amounts of water.
Irritation to eyes or skin from contact
with electrolyte requires immediate medi-
cal attention.
l Ventilate when charging or using the bat-
tery in an enclosed space.CAUTIONl Never disconnect the battery with the ig-
nition switch in the “ON” position; doing
so could damage the vehicle’s electrical
components.
l Never short-circuit the battery; doing so
could cause it to overheat and be damaged.
l Always wear protective eye goggles when
working near the battery.
l If the battery is to be quick-charged, first
disconnect the battery cables.
l In order to prevent a short circuit, be
sure to disconnect the negative (-) termi-
nal first.
l Keep it out of reach of children.CAUTIONlDo not bring the nearby parts, the plastic
parts and so on into contact with sulphu-
ric acid (battery electrolyte) which may
crack, stain or discolour them.
If they are in contact, wipe off with soft
cloth, chamois or the like and an aqueous
solution of neutral detergent then imme-
diately rinse the affected parts with plen-
ty of water.
NOTE
l Keep the terminals clean. After the battery is
connected, apply terminal protection grease.
To clean the terminals, use lukewarm water.
l Check to see if the battery is securely instal-
led and cannot be moved during travel. Also
check each terminal for tightness.
l When the vehicle is to be left unused for a
long period of time, remove the battery and
store it in a place where the battery fluid will
not freeze. The battery should be stored only
in a fully charged condition.
Maintenance
8-10
8

TyresE01001300239WARNINGlDriving with tyres that are worn, dam-
aged or improperly inflated can lead to a
loss of control or blow out of the tyres
which can result in a collision with seri-
ous or fatal injury.
Maintenance
8-11
8

Tyre inflation pressuresE01001402423Tyre sizeUP TO 3 PASSENGERSMAX. LOAD OR TRAILER TOWINGFrontRearFrontRear195R15C 106/104R 8PR2.2 bar
(220 kPa) {32 psi}2.2 bar
(220 kPa) {32 psi}2.2 bar
(220 kPa) {32 psi}4.5 bar
(450 kPa) {65 psi}205R16C 110/108R 8PR2.4 bar
(240 kPa) {35 psi}2.4 bar
(240 kPa) {35 psi}2.4 bar
(240 kPa) {35 psi}4.5 bar
(450 kPa) {65 psi}205/80R16 104S RF2.2 bar
(220 kPa) {32 psi}2.2 bar
(220 kPa) {32 psi}2.2 bar
(220 kPa) {32 psi}2.9 bar
(290 kPa) {42 psi}245/70R16 111S RF2.0 bar
(200 kPa) {29 psi}2.0 bar
(200 kPa) {29 psi}2.0 bar
(200 kPa) {29 psi}2.9 bar
(290 kPa) {42 psi}245/65R17 111S RF2.0 bar
(200 kPa) {29 psi}2.0 bar
(200 kPa) {29 psi}2.0 bar
(200 kPa) {29 psi}2.9 bar
(290 kPa) {42 psi}
Check the tyre inflation pressure of all the tyres while they are cold; if insufficient or excessive, adjust to the specified value.
After the tyre inflation pressure has been adjusted, check the tyres for damage and air leaks. Be sure to put caps on the valves.
Maintenance
8-12
8

Wheel conditionE01001800797
1- Location of the tread wear indicator
2- Tread wear indicator
Check the tyres for cuts, cracks and other damage.
Replace the tyres if there are deep cuts or cracks.
Also check each tyre for pieces of metal or pebbles.
The use of worn tyres can be very dangerous be-
cause of the greater chance of skidding or hydro-
planing. The tread depth of the tyres must exceed
1.6 mm in order for the tyres to meet the minimum
requirement for use.
If there are tread wear indicators on the tyres, they
will appear in six places on the surface of the tyre
as the tyre wears, thereby indicating that the tyre
no longer meets the minimum requirement for use.
When these wear indicators appear, the tyres must
be replaced with new ones.
Check that the wheel nuts are tightened correctly.
Refer to the section entitled “For emergencies” for
information concerning replacement of the tyres.
NOTE
l The mark and the location of the tyre tread
wear indicators are different depending on
the tyre manufacturer.

On 4-wheel drive vehicles, when replacement of
any of the tyres is necessary, replace all of them.CAUTIONl Always use tyres of the same size, same
type, and same brand, and which have no
wear differences.
Using tyres of different size, type, brands
or degree of wear, will increase the differ-
ential oil temperature, resulting in possi-
ble damage to the driving system. Fur-
ther, the drive train will be subjected to
excessive loading, possibly leading to oil
leakage, component seizure, or other seri-
ous faults.Replacing tyres and wheels E01007200038CAUTIONlAvoid using different size tyres from the
one listed and the combined use of differ-
ent types of tyres, as this can affect driv-
ing safety.
Refer to “Tyres and wheels” on page
9-17.CAUTIONl Even if a wheel has the same rim size and
offset as the specified type of wheel, its
shape may prevent it from being fitted cor-
rectly. We recommend you to consult a
specialist before using wheels that you
have.Tyre rotation E01001900990
Tyre wear varies with vehicle conditions, road sur-
face conditions and individual driver’s driving hab-
its. To equalize the wear and help extend tyre life,
it is recommended to rotate the tyres immediately
after discovery of abnormal wear, or whenever the
wear difference between the front and rear tyres is
recognizable.
Maintenance
8-13
8

When rotating tyres, check for uneven wear and
damage. Abnormal wear is usually caused by incor-
rect tyre pressure, improper wheel alignment, out
of balance wheel, or severe braking. We recom-
mend you to have it checked to determine the
cause of irregular tread wear.Spare tyre used*Spare tyre not usedFrontFrontFrontTyres that have arrows showing rotation direction
*- If the spare tyre wheel differs from the stand-
ard tyre wheel, do not perform tyre rotation us-
ing a spare wheel.
CAUTIONl If the tyres have arrows (A) indicating
the correct direction of rotation, swap the
front and rear wheels on the left hand
side of the vehicle and the front and rear
wheels on the right hand side of the vehi-
cle separately. Keep each tyre on its origi-
nal side of the vehicle. When fitting the
tyres, make sure the arrows point in the
direction in which the wheels will turn
when the vehicle moves forward. Any
tyre whose arrow points in the wrong di-
rection will not perform to its full poten-
tial.Front
CAUTIONl Avoid the combined use of different types
of tyres.
Using different types of tyres can affect ve-
hicle performance and safety.Snow tyres E01002000725
The use of snow tyres is recommended for driving
on snow and ice. To preserve driving stability,
mount snow tyres of the same size and tread pat-
tern on all 4 wheels.
Snow tyres worn more than 50% are no longer suit-
able for use as snow tyres.
Snow tyres which do not meet specifications must
not be used.CAUTIONl Observe permissable maximum speed for
your snow tyres and the legal speed limit.
NOTE
l The laws and regulations concerning snow
tyres (driving speed, required use, type, etc.)
vary. Find out and follow the laws and regu-
lations in the area you intend to drive.
l If flange nuts are used on your vehicle,
change to tapered nuts when steel wheels are
used.
Tyre chains E01002101534
It is recommended that snow chains are carried in
snow regions and fitted when required to the rear
wheels.
On 4WD vehicles in which the driving power is dis-
tributed preferentially to the rear wheels, ensure
that the tyre chains are fitted on the rear.
Use only tyre chains which are designed for use
with the tyres mounted on the vehicle: use of the in-
correct size or type of chain could result in damage
to the vehicle body.
Maintenance
8-14
8

Before fitting tyre chains, we recommend you to
consult a MITSUBISHI MOTORS Authorized Serv-
ice Point. The max. chain height is as follows.Tyre sizeWheel sizeMax. chain
height [mm]195R15C15x6.0 JJ
22
205R16C16x6.0 JJ205/80R1616x6.0 JJ245/70R1616x7.0 J245/65R1717x7.5 J
The speed limit for tyre chain is 50 km/h (30 mph)
and remove the tyre chains as soon as possible on
snow free roads.
WARNINGl DO NOT use a jack when fitting the
chains, as in thsee conditions, the tyres
may slip on the icy road causing the vehi-
cle to slip off the jack.CAUTIONl Practice fitting the chains before you
need them.
Don’t expect help from other people in
the cold.
l Choose a clear straight stretch of road
where you can pull over and still be seen
while you are fitting the chains.
l Do not fit chains before you need them.
This will wear out your tyres and the
road surface.CAUTIONl After driving around 100-300 metres
,
stop and retighten the chains.
l Drive carefully and do not exceed
50 km/h (30 mph). Remember, fitting
chains is not going to stop accidents from
happening.
l When tyre chains are installed, take care
that they do not damage the disc wheel or
body.
l An aluminium wheel can be damaged by
a tyre chain while driving. When fitting a
tyre chain on an aluminium wheel, take
care that any part of the chain and fitting
cannot be brought into contact with the
wheel.
l When installing or removing the tyre
chains, take care that hands and other
parts of your body are not injured by the
sharp edges of the vehicle body.
l Install the chains only on the rear tyres
and tighten them as tightly as possible
with the ends securely fastened.
NOTE
l The laws and regulations concerning the use
of tyre chains vary. Find out and follow the
laws and regulations of the area you’re driv-
ing in.
In most countries, it is prohibited by law to
use tyre chains on roads without snow.
Clutch pedal free play* E01002200222
Press down the clutch pedal with your fingers until
initial resistance is felt.
This distance should be within the specified range.
A- Free play: 3 to 8 mm
If the clutch pedal free play is not within the stand-
ard range, we recommend you to have it checked.
Maintenance
8-15
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