EM-128
< UNIT DISASSEMBLY AND ASSEMBLY >
HOW TO SELECT PISTON AND BEARING
In grinding crankshaft pin to use undersize bearings, keep the
fillet R (A) [1.5 - 1.7 mm (0.059 - 0.067 in)].
Main BearingINFOID:0000000006289588
WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED
1. Apply the main bearing housing grade on the bottom face of thecylinder block to the row in “MAIN BEARING SELECTION
TA B L E ” .
2. “MAIN BEARING SELECTION TABLE” columns correspond to
journal diameter grade on front side of crankshaft.
3. Select main bearing grade at the point where selected row and column meet in “MAIN BEARING SELEC- TION TABLE”.
CAUTION:
Initial clearance for No. 1, 5 journal and No. 2, 3, 4 journal is different. Use two different selection
table for each part.
No. 1, 5 journal and No. 2, 3, 4 journal have the same signs but different measures. Never con-
fuse.
4. Apply sign at crossing in above step 3 to “MAIN BEARING GRADE TABLE”.
NOTE:
“MAIN BEARING GRADE TABLE” applies to all journals.
Service parts are available as a set of both upper and lower.
WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED
1. Measure cylinder block main bearing housing inner diameter and crankshaft main journal diameter. Refer to EM-115, "
Inspection".
JPBIA0216ZZ
Bearing undersize table : Refer to EM-142, "ConnectingRodBearing".
KBIA2495E
A : Pin diameter grade No. 1
B : Pin diameter grade No. 2
C : Pin diameter grade No. 3
D : Pin diameter grade No. 4
E : Journal diameter grade No. 1
F : Journal diameter grade No. 2
G : Journal diameter grade No. 3
H : Journal diameter grade No. 4
I : Journal diameter grade No. 5
JPBIA2283ZZ
Revision: 2010 May2011 QX56
HOW TO SELECT PISTON AND BEARINGEM-129
< UNIT DISASSEMBLY AND ASSEMBLY >
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2. Correspond the measured dimension in “Cylinder
block main bearing housing inner diameter” row of
“MAIN BEARING SELECTION TABLE”.
3. Correspond the measured dimension in “Crankshaft main journal diameter” column of “MAIN BEARING
SELECTION TABLE”.
4. Follow from step 3 in “When New Cylinder Block and Crankshaft are Used”.
MAIN BEARING SELECTION TABLE (No. 1 and 5 Journal)
JPBIA2285GB
Revision: 2010 May2011 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-137
< SERVICE DATA AND SPECIFICATIONS (SDS)
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*1: Diameter made by intersection point of conic angles “
α1” and “ α2”
*
2: Diameter made by intersection point of conic angles “ α2” and “ α3”
*
3: Machining data
*
4: Parts settings are for exhaust side only
VALVE SPRING
Cylinder BlockINFOID:0000000006289595
CYLINDER BLOCK
Unit: mm (in)
Angle “ α2” 88°75 ′ - 90 °25 ′
Angle “ α3” 11 9 - 1 2 1°
Contacting width “W”*
3Intake 1.0 - 1.4 (0.039 - 0.055)
Exhaust 1.2 - 1.6 (0.047 - 0.063)
Height “h” Intake 5.9 - 6.0 (0.232 - 0.236) —
Exhaust 5.9 - 6.0 (0.232 - 0.236)
4.95 - 5.05 (0.1949 - 0.1988)*
4
Depth “H” 6.0 (0.236)
ItemStandard
Intake Exhaust
Free height 47.28 mm (1.8614 in) 48.06 mm (1.8921 in)
Pressure Installation
166 - 188 N (16.9 - 19.2 kg, 37 - 42 lb)
at 41.0 mm (1.614 in) 166 - 188 N (16.9 - 19.2 kg, 37 - 42 lb)
at 34.45 mm (1.3563 in)
Valve open 541 - 611 N (55.2 - 62.3 kg, 122 - 137 lb)
at 29.6 mm (1.165 in) 320.1 - 360.1 N (32.7 - 36.7 kg, 72 - 81 lb)
at 24.65 mm (0.9705 in)
Identification color Light green Light blue
Item Limit
Intake Exhaust
Out-of-square 2.1 mm (0.083 in) 2.0 mm (0.079 in)
Surface flatness Limit 0.1 (0.004)
Main bearing housing inner diameter Standard 68.944 - 68.968 (2.7143 - 2.7153)
Cylinder bore Inner diameter StandardGrade No. 1 98.000 - 98.010 (3.8583 - 3.8587)
Grade No. 2 98.010 - 98.020 (3.8587 - 3.8590)
Grade No. 3 98.020 - 98.030 (3.8590 - 3.8594)
Wear limit 0.2 (0.008)
Out-of-round Limit0.015 (0.0006)
Ta p e r 0.010 (0.0004)
Revision: 2010 May2011 QX56
SYSTEMEXL-13
< SYSTEM DESCRIPTION > [XENON TYPE]
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BCM transmits each request signal to IPDM E/R via CAN communication, according to ON/OFF condition by
the auto light function.
NOTE:
As to ON/OFF timing, the sensitivity depends on sett ings. The settings can be changed with CONSULT-III.
Refer to EXL-23, "
HEADLAMP : CONSULT-III F unction (BCM - HEAD LAMP)".
Auto Lighting Timing Table
When the light switch is in AUTO position and the ignition switch is ON, the exterior lamps turns ON/OFF in the
following condition.
Standard Light ON
BCM turns exterior lamps ON when outside brightness obtained from the optical sensor signal is 1250 lx or
less for 3 seconds or more. And BCM turns exterior lamp OFF when outside brightness from the optical sen-
sor signal is 2500 lx or more for 5 seconds or more.
Twilight Light ON (Twili ght Lighting Function)
BCM detects twilight by filtered brightness.
BCM filters outside brightness to block the impact of the rapid change in brightness, based on the optical
sensor signal, and judges outside brightness.
BCM detects changes in outside brightness, based on outside brightness obtained from the optical sensor
signal and filtered brightness and judges ON/OFF of the exterior lamps.
Filtering chart
BCM starts filtering 0.3 seconds after the ignition swit ch is turned ON and the light switch is turned to AUTO.
BCM filters signals from the optical sensor at intervals of 2 seconds.When the filtered brightness is higher
than outside brightness (signal from the optical sens or), BCM decreases the filtered brightness by 20
lx
*.When the filtered brightness is lower than outside bri ghtness, BCM increases the filtered brightness by 20
lx
*.
BCM turns ON the exterior lamps when filtered brightness reaches 3000 lx and turns OFF when reaching 5000 lx.
*:When vehicle speed is 5 km/h or less, BCM decr eases/increases the filtered brightness by 5 lx.
WIPER LINKED AUTO LIGHTING FUNCTION
BCM turns the exterior lamp ON when detecting 4 operations of the front wiper work the light switch in AUTO
position.
NOTE:
BCM turns OFF the headlamps 3 seconds after the front wiper switch is turned from HI⇒OFF.
Exterior lamps Standard Light ON
(Sudden increase/decrease in brightness) Twilight Light ON
(Gradual increase/decrease in brightness)
ON Outside brightness is 1250 lx or less for 3
seconds or more.Filtered brightness is 3000 lx or less
OFF Outside brightness is 2500 lx or more for 5
seconds or more.
Filtered brightness is 5000 lx or more
JPLIA1827GB
Revision: 2010 May2011 QX56
EXL-22
< SYSTEM DESCRIPTION >[XENON TYPE]
DIAGNOSIS SYSTEM (BCM)
DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : CONSULT-III Fu
nction (BCM - COMMON ITEM)INFOID:0000000006368037
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
×: Applicable item
*: This item is indicated, but not used.
FREEZE FRAME DATA (FFD)
The BCM records the following vehicle condition at the time a particular DTC is detected, and displays on
CONSULT-III.
Diagnosis mode Function Description
Work Support Changes the setting for each system function.
Self Diagnostic Result Displays the diagnosis results judged by BCM. Refer to BCS-57, "
DTCIndex".
CAN Diag Support Monitor Monitors the reception status of CAN communication viewed from BCM. Refer to CONSULT-III opera-
tion manual.
Data Monitor The BCM input/output signals are displayed.
Active Test The signals used to activate ea ch device are forcibly supplied from BCM.
Ecu Identification The BCM part number is displayed.
Configuration Read and save the vehicle specification.
Write the vehicle specification when replacing BCM.
System Sub system selection item Diagnosis mode
Work Support Data Monitor Active Test
Door lock DOOR LOCK ×××
Rear window defogger REAR DEFOGGER ××
Warning chime BUZZER ××
Interior room lamp timer INT LAMP ×××
Exterior lamp HEAD LAMP ×××
Wiper and washer WIPER ×××
Turn signal and hazard warning lamps FLASHER ×××
— AIR CONDITONER* ××
Intelligent Key system
Engine start system INTELLIGENT KEY
×××
Combination switch COMB SW ×
Body control system BCM ×
IVIS IMMU ×××
Interior room lamp battery saver BATTERY SAVER ×××
Back door TRUNK ×
Vehicle security system THEFT ALM ×××
RAP system RETAINED PWR ×
Signal buffer system SIGNAL BUFFER ××
Revision: 2010 May2011 QX56
DIAGNOSIS SYSTEM (BCM)EXL-23
< SYSTEM DESCRIPTION > [XENON TYPE]
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HEADLAMP
HEADLAMP : CONSULT-III Func tion (BCM - HEAD LAMP)INFOID:0000000006213911
WORK SUPPORT
CONSULT screen item Indication/Unit Description
Vehicle Speed km/h Vehicle speed of the moment a particular DTC is detected
Odo/Trip Meter km Total mileage (Odometer value) of the moment a particular DTC is detected
Vehicle Condition SLEEP>LOCK
Power position status of
the moment a particular
DTC is detected While turning BCM status from low power consumption mode to
normal mode (Power supply position is “LOCK”)
SLEEP>OFF While turning BCM status from low power consumption mode to
normal mode (Power supply position is “OFF”.)
LOCK>ACC While turning power supply position from “LOCK” to “ACC”
ACC>ON While turning power supply position from “ACC” to “IGN”
RUN>ACC While turning power supply position
from “RUN” to “ACC” (Vehicle
is stopping and selector lever is except P position.)
CRANK>RUN While turning power su
pply position from “CRANKING” to “RUN”
(From cranking up the engine to run it)
RUN>URGENT While turning power su
pply position from “RUN“ to “ACC” (Emer-
gency stop operation)
ACC>OFF While turning power supply position from “ACC” to “OFF”
OFF>LOCK While turning power supply position from “OFF” to “LOCK”
OFF>ACC While turning power supply position from “OFF” to “ACC”
ON>CRANK While turning po wer supply position from “IGN” to “CRANKING”
OFF>SLEEP While turning BCM status from normal mode (Power supply posi-
tion is “OFF”.) to low power consumption mode
LOCK>SLEEP While turning BCM status from normal mode (Power supply posi-
tion is “LOCK”.) to low power consumption mode
LOCK Power supply position is “LOCK” (Ignition switch OFF with steer-
ing is locked.)
OFF Power supply position
is “OFF” (Ignition switch OFF with steering
is unlocked.)
ACC Power supply position is “ACC” (Ignition switch ACC)
ON Power supply position is “IGN” (Ignition switch ON with engine
stopped)
ENGINE RUN Power supply posi
tion is “RUN” (Ignition switch ON with engine
running)
CRANKING Power supply position is “CRANKING” (At engine cranking)
IGN Counter 0 - 39 The number of times that ignition switch is turned ON after DTC is detected
The number is 0 when a malfunction is detected now.
The number increases like 1
→ 2 → 3...38 → 39 after returning to the normal condition
whenever ignition switch OFF → ON.
The number is fixed to 39 until the self-diagnosis results are erased if it is over 39.
Service item Setting item Setting
CUSTOM A/LIGHT SETTING MODE 1*
1Normal
MODE 2 More sensitive setting than normal setting (Turns ON earlier than normal opera-
tion)
MODE 3 More sensitive setting than MODE 2 (Turns ON earlier than MODE 2)
MODE 4 Less sensitive setting than normal setting (Turns ON later than normal operation)
Revision: 2010 May2011 QX56
EXL-26
< SYSTEM DESCRIPTION >[XENON TYPE]
DIAGNOSIS SYSTEM (BCM)
*: Factory setting
DATA MONITOR
ACTIVE TEST
Service item Setting item Setting
HAZARD ANSWER
BACK Lock Only With locking only
Sets the hazard warning lamp answer back function
when the door is lock/unlock with the request switch or
the key fob.
Unlk Only With unlocking only
Lock&Unlk
*With locking/unlocking
Off Without the function
Monitor item [Unit] Description
REQ SW-DR
[On/Off] The switch status input from the request switch (driver side)
REQ SW-AS
[On/Off] The switch status input from the request switch (passenger side)
PUSH SW
[On/Off] The switch status input from the push-button ignition switch
TURN SIGNAL R
[On/Off] Each switch status that BCM detects from the combination switch reading function
TURN SIGNAL L
[On/Off]
HAZARD SW
[On/Off] The switch status input from the hazard switch
RKE-LOCK
[On/Off] Lock signal status received from the remote keyless entry receiver
RKE-UNLOCK
[On/Off] Unlock signal status received from the remote keyless entry receiver
RKE-PANIC
[On/Off] Panic alarm signal status received from the remote keyless entry receiver
Test item Operation Description
FLASHER RH Outputs the voltage to blink the right side turn signal lamps.
LH Outputs the voltage to blink the left side turn signal lamps.
Off Stops the voltage to turn the turn signal lamps OFF.
Revision: 2010 May2011 QX56
DIAGNOSIS SYSTEM (IPDM E/R)EXL-29
< SYSTEM DESCRIPTION > [XENON TYPE]
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CONSULT-III Function (IPDM E/R)INFOID:0000000006368067
APPLICATION ITEM
CONSULT-III performs the following functi ons via CAN communication with IPDM E/R.
SELF DIAGNOSTIC RESULT
Refer to PCS-22, "DTCIndex".
DATA MONITOR
Monitor item
Oil pressure warning lamp does not operate Perform auto active test.
Does the oil pressure warning
lamp blink?YES
Harness or connector be-
tween IPDM E/R and oil
pressure switch
Oil pressure switch
IPDM E/R
NO CAN communication signal
between IPDM E/R and
BCM
CAN communication signal
between BCM and combi-
nation meter
Combination meter
Symptom Inspection contents Possible cause
Diagnosis mode Description
Ecu Identification Allows confirmation of IPDM E/R part number.
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations.
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.
Monitor Item [Unit] MAIN SIG-
NALS Description
RAD FAN REQ
[1/2/3/4] ×Displays the value of the cooling fan speed request signal received from ECM via
CAN communication.
AC COMP REQ
[Off/On] ×Displays the status of the A/C compressor request signal received from ECM via
CAN communication.
TAIL&CLR REQ
[Off/On] ×
Displays the status of the position light request signal received from BCM via CAN
communication.
HL LO REQ
[Off/On] ×Displays the status of the low beam request signal received from BCM via CAN
communication.
HL HI REQ
[Off/On] ×Displays the status of the high beam request signal received from BCM via CAN
communication.
FR FOG REQ
[Off/On] ×Displays the status of the front fog light request signal received from BCM via
CAN communication.
FR WIP REQ
[Stop/1LOW/Low/Hi] ×
Displays the status of the front wiper request signal received from BCM via CAN
communication.
WIP AUTO STOP
[STOP P/ACT P] ×
Displays the status of the front wiper auto stop signal judged by IPDM E/R.
WIP PROT
[Off/BLOCK] ×
Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
IGN RLY1 -REQ
[Off/On] Displays the status of the ignition switch ON signal received from BCM via CAN
communication.
IGN RLY
[Off/On] ×
Displays the status of the ignition relay judged by IPDM E/R.
Revision: 2010 May2011 QX56