SERVICE DATA AND SPECIFICATIONS (SDS)
EM-139
< SERVICE DATA AND SPECIFICATIONS (SDS)
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OPISTON PIN
Unit: mm (in)
CONNECTING ROD
Unit: mm (in)
*: After installing in connecting rod
CRANKSHAFT
End gap
Top 0.23 - 0.28 (0.0091 - 0.0110) 0.50 (0.0197)
2nd 0.50 - 0.65 (0.0197 - 0.0256) 0.84 (0.0331)
Oil (rail ring) 0.20 - 0.60 (0.0079 - 0.0236) 0.95 (0.0374)
Items Standard Limit
Piston pin outer diameter 21.989 - 21.995 (0.8657 - 0.8659) —
Piston to piston pin oil clearance 0.002 - 0.006 (0.0001 - 0.0002) —
Connecting rod bushing oil clearance 0.005 - 0.017 (0.0002 - 0.0007) 0.030 (0.0012)
Items Standard Limit
Center distance 154.45 - 154.55 (6.08 - 6.08) —
Bend [per 100 (3.94)] — 0.15 (0.0059)
Torsion [per 100 (3.94)] — 0.30 (0.0118)
Connecting rod bushing inner diameter* 22.000 - 22.006 (0.8661 - 0.8664) —
Connecting rod big end diameter (Without bearing) Grade No. A 57.000 - 57.001 (2.2441 - 2.2441)
Grade No. B 57.001 - 57.002 (2.2441 - 2.2442)
Grade No. C 57.002 - 57.003 (2.2442 - 2.2442)
Grade No. D 57.003 - 57.004 (2.2442 - 2.2442)
Grade No. E 57.004 - 57.005 (2.2442 - 2.2443)
Grade No. F 57.005 - 57.006 (2.2443 - 2.2443)
Grade No. G 57.006 - 57.007 (2.2443 - 2.2444)
Grade No. H 57.007 - 57.008 (2.2444 - 2.2444)
Grade No. J 57.008 - 57.009 (2.2444 - 2.2444)
Grade No. K 57.009 - 57.010 (2.2444 - 2.2445)
Grade No. L 57.010 - 57.011 (2.2445 - 2.2445)
Grade No. M 57.011 - 57.012 (2.2445 - 2.2446)
Grade No. N 57.012 - 57.013 (2.2446 - 2.2446)
Side clearance 0.20 - 0.40 (0.0079 - 0.0158) 0.40 (0.0157)
Revision: 2010 May2011 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-141
< SERVICE DATA AND SPECIFICATIONS (SDS)
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*: Total indicator reading
Main BearingINFOID:0000000006289596
MAIN BEARING
UNDERSIZE
Unit: mm (in)
MAIN BEARING OIL CLEARANCE
Center distance “r”
45.96 - 46.04 (1.8095 - 1.8126)
Ta p e r Limit 0.0025 (0.0001)
Out-of-round 0.0025 (0.0001)
Crankshaft runout [TIR*] Standard Less than 0.05 (0.002)
Limit 0.10 (0.0039)
Crankshaft end play Standard 0.10 - 0.26 (0.0039 - 0.0102)
Limit 0.30 (0.012)
Grade number Thickness mm (in) Width mm (in) Identification color Remarks
0 2.483 - 2.486 (0.0978 - 0.0979)
19.9 - 20.1
(0.783 - 0.791) Black
Grade is the same
for upper and lower
bearings.
1 2.486 - 2.489 (0.0979 - 0.0980) Brown
2 2.489 - 2.492 (0.0980 - 0.0981) Green
3 2.492 - 2.495 (0.0981 - 0.0982) Yellow
4 2.495 - 2.498 (0.0982 - 0.0983) Blue
5 2.498 - 2.501 (0.0983 - 0.0985) Pink
6 2.501 - 2.504 (0.0985 - 0.0986) Purple
7 2.504 - 2.507 (0.0986 - 0.0987) White
8 2.507 - 2.510 (0.0987 - 0.0988) Red
01 UPR 2.483 - 2.486 (0.0978 - 0.0979) Black
Grade and color are
different for upper
and lower bearings.
LWR 2.486 - 2.489 (0.0979 - 0.0980) Brown
12 UPR 2.486 - 2.489 (0.0979 - 0.0980) Brown
LWR 2.489 - 2.492 (0.0980 - 0.0981) Green
23 UPR 2.489 - 2.492 (0.0980 - 0.0981) Green
LWR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
34 UPR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
LWR 2.495 - 2.498 (0.0982 - 0.0983) Blue
45 UPR 2.495 - 2.498 (0.0982 - 0.0983) Blue
LWR 2.498 - 2.501 (0.0983 - 0.0985) Pink
56 UPR 2.498 - 2.501 (0.0983 - 0.0985) Pink
LWR 2.501 - 2.504 (0.0985 - 0.0986) Purple
67 UPR 2.501 - 2.504 (0.0985 - 0.0986) Purple
LWR 2.504 - 2.507 (0.0986 - 0.0987) White
78 UPR 2.504 - 2.507 (0.0986 - 0.0987) White
LWR 2.507 - 2.510 (0.0987 - 0.0988) Red
Items Thickness Main journal diameter
0.25 (0.0098) 2.618 - 2.626 (0.1031 - 0.1034) Grind so that bearing clearance is the specified value.
Revision: 2010 May2011 QX56
EM-142
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
*: Actual clearance
Connecting Rod BearingINFOID:0000000006289597
CONNECTING ROD BEARING
UNDERSIZE
Unit: mm (in)
CONNECTING ROD BEARING OIL CLEARANCE
Unit: mm (in)
*: Actual clearanceItems Standard Limit
Main bearing oil clearance No.1 and 5 0.001 - 0.011 (0.00004 - 0.00043)*
0.065 (0.0026)
No.2, 3 and 4 0.007 - 0.017 (0.0003 - 0.0007)*
Grade number Thickness mm (in) Width mm (in) Identification color (mark)
1 1.500 - 1.503 (0.0591 - 0.0592)
18.1 - 18.3
(0.713 - 0.720) Black
2 1.503 - 1.506 (0.0592 - 0.0593) Brown
3 1.506 - 1.509 (0.0593 - 0.0594) Green
4 1.509 - 1.512 (0.0594 - 0.0595) Yellow
Items Thickness Pin journal diameter
0.25 (0.0098) 1.627 - 1.635 (0.0641 - 0.0644) Grind so that bearing clearance is the specified value.
Items Standard Limit
Connecting rod bearing oil clearance 0.020 - 0.039 (0.0008 - 0.0015)* 0.070 (0.0028)
Revision: 2010 May2011 QX56
COMPONENT PARTSEXL-9
< SYSTEM DESCRIPTION > [XENON TYPE]
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FRONT COMBINATION LAMP : HID control unitINFOID:0000000006213890
Headlamp (LO) circuit is connected to HID control unit integrated in the headlamp. Headlamp (LO) circuit turns
xenon headlamp ON.
For the details of HID control unit and the xenon headlamp, refer to EXL-8, "
FRONT COMBINATION LAMP :
Xenon Headlamp".
FRONT COMBINATION LAMP : High Beam SolenoidINFOID:0000000006213891
The high beam solenoid drives the mobile valve shade. And the mobile valve shade switches the high beam
and low beam of headlamp.
When the headlamp high relay is turned ON, magnetic force is applied to the high beam solenoid (1) by a current. The mobile
valve shade (2) is switched to the high beam position.
When the headlamp high relay is turned OFF, the current stops.
The mobile valve shade returns to the low beam position automati-
cally.
FRONT COMBINATION LAMP : Aiming MotorINFOID:0000000006213892
The headlamp levelizer adjusts the headlamp light axis upward and downward with the aiming motor inte-
grated in the front combination lamp.
FRONT COMBINATION LAMP : Swivel ActuatorINFOID:0000000006213893
SWIVEL ACTUATOR
The swivel actuator is installed in the headlamp unit. T he swivel actuator consists of the swivel motor and the
swivel position sensor.
SWIVEL MOTOR
The swivel motor is the two-phase step motor.
The swivel motor drives headlamp by exciting the two dr ive coils according to the drive signal from AFS con-
trol unit.
The rotation direction of the swivel motor is changeable by changing the exciting pattern.
SWIVEL POSITION SENSOR
The swivel position sensor detects the headlamp swivel angle to transmit t he swivel position sensor signal to
AFS control unit.
JSLIA0129ZZ
Revision: 2010 May2011 QX56
DIAGNOSIS SYSTEM (IPDM E/R)EXL-27
< SYSTEM DESCRIPTION > [XENON TYPE]
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DIAGNOSIS SYSTEM (IPDM E/R)
Diagnosis DescriptionINFOID:0000000006368066
AUTO ACTIVE TEST
Description
In auto active test, the IPDM E/R sends a drive signal to the following systems to check their operation.
Oil pressure warning lamp
Rear window defogger
Front wiper (LO, HI)
Parking lamp
License plate lamp
Tail lamp
Side marker lamp
Front fog lamp
Headlamp (LO, HI)
A/C compressor (magnet clutch)
Operation Procedure
CAUTION:
Never perform auto active test in the following conditions.
Engine is running.
CONSULT-III is connected.
1. Close the hood and lift the wiper arms from the windshield. (Prevent windshield damage due to wiper
operation)
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield beforehand.
2. Turn the ignition switch OFF.
3. Turn the ignition switch ON, and within 20 seconds, pr ess the driver door switch 10 times. Then turn the
ignition switch OFF.
CAUTION:
Close passenger door.
4. Turn the ignition switch ON within 10 seconds. Af ter that the horn sounds once and the auto active test
starts.
CAUTION:
Engine starts when ignition switch is turned ON while brake pedal is depressed.
5. The oil pressure warning lamp starts blinking when the auto active test starts.
6. After a series of the following operations is repeated 3 times, auto active test is completed.
NOTE:
When auto active test has to be cancelled halfw ay through test, turn the ignition switch OFF.
When auto active test is not activated, door swit ch may be the cause. Check door switch. Refer to DLK-117,
"ComponentFunctionCheck".
Inspection in Auto Active Test
When auto active test is actuated, the following operation sequence is repeated 3 times.
Operation
sequence Inspection location Operation
1 Oil pressure warning lamp Blinks continuously during operation of auto active test
2 Rear window defogger 10 seconds
3 Front wiper LO for 5 seconds → HI for 5 seconds
4 Parking lamp
License plate lamp
Tail lamp
Side marker lamp
Front fog lamp 10 seconds
Revision: 2010 May2011 QX56
DIAGNOSIS SYSTEM (IPDM E/R)EXL-29
< SYSTEM DESCRIPTION > [XENON TYPE]
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CONSULT-III Function (IPDM E/R)INFOID:0000000006368067
APPLICATION ITEM
CONSULT-III performs the following functi ons via CAN communication with IPDM E/R.
SELF DIAGNOSTIC RESULT
Refer to PCS-22, "DTCIndex".
DATA MONITOR
Monitor item
Oil pressure warning lamp does not operate Perform auto active test.
Does the oil pressure warning
lamp blink?YES
Harness or connector be-
tween IPDM E/R and oil
pressure switch
Oil pressure switch
IPDM E/R
NO CAN communication signal
between IPDM E/R and
BCM
CAN communication signal
between BCM and combi-
nation meter
Combination meter
Symptom Inspection contents Possible cause
Diagnosis mode Description
Ecu Identification Allows confirmation of IPDM E/R part number.
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations.
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.
Monitor Item [Unit] MAIN SIG-
NALS Description
RAD FAN REQ
[1/2/3/4] ×Displays the value of the cooling fan speed request signal received from ECM via
CAN communication.
AC COMP REQ
[Off/On] ×Displays the status of the A/C compressor request signal received from ECM via
CAN communication.
TAIL&CLR REQ
[Off/On] ×
Displays the status of the position light request signal received from BCM via CAN
communication.
HL LO REQ
[Off/On] ×Displays the status of the low beam request signal received from BCM via CAN
communication.
HL HI REQ
[Off/On] ×Displays the status of the high beam request signal received from BCM via CAN
communication.
FR FOG REQ
[Off/On] ×Displays the status of the front fog light request signal received from BCM via
CAN communication.
FR WIP REQ
[Stop/1LOW/Low/Hi] ×
Displays the status of the front wiper request signal received from BCM via CAN
communication.
WIP AUTO STOP
[STOP P/ACT P] ×
Displays the status of the front wiper auto stop signal judged by IPDM E/R.
WIP PROT
[Off/BLOCK] ×
Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
IGN RLY1 -REQ
[Off/On] Displays the status of the ignition switch ON signal received from BCM via CAN
communication.
IGN RLY
[Off/On] ×
Displays the status of the ignition relay judged by IPDM E/R.
Revision: 2010 May2011 QX56
EXL-30
< SYSTEM DESCRIPTION >[XENON TYPE]
DIAGNOSIS SYSTEM (IPDM E/R)
ACTIVE TEST
Te s t i t e m
PUSH SW
[Off/On]Displays the status of the push-button ignition switch judged by IPDM E/R.
INTER/NP SW
[Off/On] Displays the status of the shift position judged by IPDM E/R.
ST RLY CONT
[Off/On] Displays the status of the starter relay status signal received from BCM via CAN
communication.
IHBT RLY -REQ
[Off/On] Displays the status of the starter control relay signal received from BCM via CAN
communication.
ST/INHI RLY
[Off/ ST ON/INHI ON/UNKWN] Displays the status of the starter relay and starter control relay judged by IPDM
E/R.
DETENT SW
[Off/On] Displays the status of the A/T shift selector (detention switch) judged by IPDM E/
R.
S/L RLY -REQ
[Off/On] Displays the status of the steering lock relay signal received from BCM via CAN
communication.
S/L STATE
[LOCK/UNLK/UNKWN] Displays the status of the steering lock judged by IPDM E/R.
OIL P SW
[Open/Close] Displays the status of the oil pressure switch judged by IPDM E/R.
HOOD SW
[Off/On] Displays the status of the hood switch judged by IPDM E/R.
HL WASHER REQ
[Off/On] Displays the status of the headlamp washer request signal received from BCM via
CAN communication.
THFT HRN REQ
[Off/On] Displays the status of the theft warning horn request signal received from BCM
via CAN communication.
HORN CHIRP
[Off/On] Displays the status of the horn reminder signal received from BCM via CAN com-
munication.
Monitor Item
[Unit] MAIN SIG-
NALS Description
Test item Operation Description
CORNERING LAMP LH
NOTE:
This item is indicated, but cannot be tested.
RH
HORN On Operates horn relay for 20 ms.
REAR DEFOGGER Off OFF
On Operates the rear window defogger relay.
FRONT WIPER Off OFF
Lo Operates the front wiper relay.
Hi Operates the front wiper relay and front wiper high relay.
MOTOR FAN* 1OFF
2 Transmits 50% pulse duty signal (PWM signal) to the cooling fan control module.
3 Transmits 75% pulse duty signal (PWM signal) to the cooling fan control module.
4
Transmits 100% pulse duty signal (PWM signal) to the cooling fan control mod-
ule.
HEAD LAMP WASHER On Operates the headlamp washer relay for 1 second.
Revision: 2010 May2011 QX56
HEADLAMP AIMING ADJUSTMENTEXL-121
< PERIODIC MAINTENANCE > [XENON TYPE]
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PERIODIC MAINTENANCE
HEADLAMP AIMING ADJUSTMENT
descriptionINFOID:0000000006213990
preparation before adjusting
NOTE:
for details, refer to the regulations in your own country.
perform aiming if the vehicle front body has been repaired and/or the headlamp assembly has been
replaced.
before performing aiming adjustment, check the following. adjust the tire pressure to the specification.
fill with fuel, engine coolant and each oil.
maintain the unloaded vehicle condition. (remove luggage from the passenger compartment and the lug- gage room.)
NOTE:
do not remove the temporary tire, jack and on-vehicle tool.
wipe out dirt on the headlamp.
CAUTION:
never use organic solvent (thinner, gasoline etc.)
ride alone on the driver seat.
aiming adjustment screw
JMLIA1319ZZ
A. Headlamp RH HI /LO (UP/DOWN)
adjustment screw B. Headlamp LH HI/LO (UP/DOWN)
adjustment screw
: Vehicle center
Revision: 2010 May2011 QX56