CHG-24
< SYMPTOM DIAGNOSIS >
CHARGING SYSTEM
SYMPTOM DIAGNOSIS
CHARGING SYSTEM
Symptom TableINFOID:0000000006274876
Symptom Reference
Discharged battery
Refer to CHG-13, "
Work Flow".
The charge warning lamp does not illuminate when the ignition
switch is set to ON.
The charge warning lamp does not turn OFF after the engine
starts.
The charging warning lamp turns ON when increasing the engine
speed.
Revision: 2010 May2011 QX56
EC-22
< SYSTEM DESCRIPTION >[VK56VD]
COMPONENT PARTS
Battery Current Sensor (With Battery Temperature Sensor)
INFOID:0000000006217663
OUTLINE
The power generation voltage variable control enables fuel con-
sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator.
Based on sensor signals, ECM judges whether or not the power
generation voltage variable control is performed. When performing
the power generation voltage variable control, ECM calculates the
target power generation voltage based on the sensor signal. And
ECM sends the calculated value as the power generation command
value to IPDM E/R. For the details of the power generation voltage
variable control, refer to CHG-7, "
POWER GENERATION VOLTAGE
VARIABLE CONTROL SYSTEM : System Description".
CAUTION:
Never connect the electrical component or the groun d wire directly to the battery terminal. The con-
nection causes the malfunction of th e power generation voltage variable control, and then the battery
discharge may occur.
BATTERY CURRENT SENSOR
The battery current sensor is installed to the battery cable at the negative terminal. The sensor measures the
charging/discharging current of the battery.
BATTERY TEMPERATURE SENSOR
Battery temperature sensor is int egrated in battery current sensor.
The sensor measures ambient temperature around the battery.
The electrical resistance of the t hermistor decreases as temperature
increases.
*: These data are reference values and are measured between ECM terminals.
Camshaft Position SensorINFOID:0000000006217664
The camshaft position (CMP) sensor senses the protrusion of the
signal plate installed to the camshaft (INT) front end to identify a par-
ticular cylinder. The camshaft position sensor senses the piston posi-
tion.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
When the crankshaft position sens or system becomes inoperative,
the camshaft position sensor provides various controls of engine parts instead, utilizing timing of cylinder iden-
tification signals.
JPBIA3262ZZ
Temperature [ °C ( °F)] Voltage* (V) Resistance (k Ω)
25 (77) 3.333 1.9 - 2.1
90 (194) 0.969 0.222 - 0.258
SEF012P
JMBIA0064ZZ
Revision: 2010 May2011 QX56
COMPONENT PARTSEC-27
< SYSTEM DESCRIPTION > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
The sensor detects a fuel level in the fuel tank and tr
ansmits a signal to the combination meter. The combina-
tion meter sends the fuel level sensor signal to the ECM via the CAN communication line.
It consists of two parts, one is mechanical float and the ot her is variable resistor. Fuel level sensor output volt-
age changes depending on the movement of the fuel mechanical float.
Fuel Pump Control ModuleINFOID:0000000006217674
The fuel pump control module (FPCM) controls the discharging vol-
ume of the fuel pump by transmitt ing the FPCM control signals (Low/
Mid/High) depending on driving conditions.
Fuel Rail Pressure SensorINFOID:0000000006217675
The fuel rail pressure (FRP) sensor is placed to the fuel rail and
measures fuel pressure in the fuel rail. The sensor transmits voltage
signal to the ECM. As the pressure increases, the voltage rises. The
ECM controls the fuel pressure in the fuel rail by operating high pres-
sure fuel pump. The ECM uses the signal from fuel rail pressure sen-
sor as a feedback signal.
Fuel Tank Temperature SensorINFOID:0000000006217676
The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a ther mistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.
*: These data are reference values and are measured between ECM terminals.
Heated Oxygen Sensor 2INFOID:0000000006217677
DESCRIPTION
NNBIB0006ZZ
JSBIA0291ZZ
Fuel temperature [ °C ( °F)] Voltage* (V) Resistance (k Ω)
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
SEF012P
Revision: 2010 May2011 QX56
EXL-8
< SYSTEM DESCRIPTION >[XENON TYPE]
COMPONENT PARTS
*1: With AFS system models
*
2: With headlamp aiming control system (manual) models
FRONT COMBINATION LAMP
FRONT COMBINATION LAMP : Xenon HeadlampINFOID:0000000006213889
OUTLINE
The lamp light source is by the arch discharge by
applying high voltage into the xenon gas-filled bulb instead
of the halogen bulb filament.
Sight becomes more natural and brighter because the amount of light are gained adequately and the color of
light is sunshine-like white.
The xenon bulb drops the amount of light, repeats blinking, and illuminates in red if the bulb reaches the ser-
vice life.
ILLUMINATION PRINCIPLE
1. Discharging starts in high voltage pulse between bulb elec- trodes.
2. Xenon gas is activated by curr ent between electrodes. Pale light
is emitted.
3. The luminous tube (bulb) temperature elevates. Evaporated halide is activated by discharge. The color of light changes into
white.
NOTE:
Brightness and the color of light may change slightly immediately after the headlamp turned ON until the xenon bulb becomes sta-
ble. This is not malfunction.
Illumination time lag may occur between right and left. This is not
malfunction.
PRECAUTIONS FOR TROUBLE DIAGNOSIS
Representative malfunction examples are; "Light does not turn ON", "Light blinks", and "Brightness is inade-
quate." The cause often be the xenon bulb. Such malf unctions, however, are occurred occasionally by HID
control unit malfunction or lamp case malfunction. S pecify the malfunctioning part with diagnosis procedure.
WARNING:
Never touch the harness, HID control unit, the inside and metal part of lamp when turning the head-
lamp ON or operating the lighting switch.
Never work with wet hands.
CAUTION:
Never perform HID control unit circuit diagnosis with a circuit tester or an equivalent.
Temporarily install the headlamps on the vehicle. Co nnect the battery to the connector (vehicle side)
when checking ON/OFF status.
Disconnect the battery negative terminal before di sconnecting the lamp socket connector or the har-
ness connector.
Check for fusing of the fusible link(s), open around connector, short, disconnection if the symptom
is caused by electric error.
NOTE:
Turn the switch OFF once before turni ng ON, if the ON/OFF is inoperative.
The xenon bulb drops the amount of light, repeats blinking, and illuminates in red if the bulb reaches the ser-
vice life.
Steering angle sensor*1Transmits steering angle sensor signal to AFS control unit. (via CAN communication)
Combination switch
(Lighting & turn signal switch) Refer to
BCS-7, "
COMBINATION SWITCH READING SYSTEM : System Descrip-
tion".
Door switch Inputs the door switch signal to BCM.
AFS switch*
1 Inputs the AFS switch signal to AFS control unit.
AFS switch is integrated in triple switch.
Headlamp aiming switch*
2Outputs the aiming motor drive signal to aiming motor.
Hazard switch Inputs the hazard switch signal to BCM. Part Description
JPLIA0421GB
Revision: 2010 May2011 QX56
FRONT DRIVE SHAFTFAX-25
< REMOVAL AND INSTALLATION > [4WD]
C
EF
G H
I
J
K L
M A
B
FA X
N
O P
9. Install the boot securely into grooves (indicated by “*” marks) shown in the figure.
CAUTION:
If grease adheres to the boot mounting surface (indicated
by “*” mark) on the shaft or housing, boot may come off.
Remove all grease from the surfaces.
10. To prevent the deformation of the boot, adjust the boot installa- tion length (L) to the specified value shown below by inserting
the suitable tool into inside of the boot from the large diameter
side of boot and discharging the inside air.
CAUTION:
If the boot installation length is outsid e the standard, it may cause breakage of boot.
Be careful not to touch the inside of the boot with the tip of tool.
11. Install new boot bands securely. CAUTION:
Never reuse boot band.
a. Small boot band
i. Secure the ends of the boot with boot bands using the boot band crimping tool [SST: KV40107300 ( −)] (A).
CAUTION:
Secure boot band so that dimension (M) meets the specifi-
cation as shown in the figure.
b. Large boot band
i. Put boot band in the groove on drive shaft boot. Then fit pawls ( ) into holes to temporary installation.
NOTE:
For the large diameter side, fit projection (A) and guide slit (B) at
first.L : Refer to
FAX-29, "
Drive Shaft".
JPDIG0136ZZ
PDIA1187J
M : 1.0 – 4.0 mm (0.039 – 0.157 in)
DSF0047D
SDIA3557E
Revision: 2010 May2011 QX56
FRONT DRIVE SHAFTFAX-27
< REMOVAL AND INSTALLATION > [4WD]
C
EF
G H
I
J
K L
M A
B
FA X
N
O P
2. Install boot and boot bands to shaft. CAUTION:
Wrap serration on shaft with tape (A) to protect the bootfrom damage.
Never reuse boot and boot band.
3. Remove the tape wrapped around the serration on shaft.
4. Install ball cage/steel ball/inner race assembly (1), align it with the matching marks on shaft (2) put during the removal.
5. Secure ball cage/steel ball/inner race assembly onto shaft with snap ring (3).
CAUTION:
Never reuse snap ring.
6. Apply the appropriate amount of grease onto housing and slid- ing surface.
7. Install housing to shaft.
8. Install stopper ring to housing. CAUTION:
Never reuse stopper ring.
9. After installed, pull shaft to check engagement between housing and stopper ring.
10. Install boot securely into grooves (indicated by “*” marks) shown in the figure.
CAUTION:
If grease adheres to the bo ot mounting surfaces (indicated
by “*” marks) on shaft or housing, boot may be removed.
Remove all grease from the surfaces.
11. To prevent deformation of the boot, adjust the boot installation
length (L) to the value shown below by inserting the suitable tool
into the inside of boot from the large diameter side of boot and
discharging inside air.
CAUTION:
If the boot installation length is outsid e the standard, it may cause breakage of boot.
Be careful not to touch the inside of the boot with the tip of tool.
12. Install boot bands securely as shown in the figure. CAUTION:
Never reuse boot band.
13. Secure housing and shaft, and then check that they are in the correct position when rotating boot. Install them with boot band
when the mounting positions become incorrect.
CAUTION:
Never reuse boot band.
14. Install dust shield to housing. CAUTION:
Never reuse dust shield.
15. Install circular clip to housing. CAUTION:
Never reuse circular clip.
JPDIF0009ZZ
Grease amount : Refer to FAX-29, "Drive Shaft".
L : Refer to FAX-29, "
Drive Shaft".
JPDIG0004ZZ
JPDIF0224ZZ
PDIA1188J
Revision: 2010 May2011 QX56
HA-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006276138
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions For Refrigerant System ServiceINFOID:0000000006276139
GENERAL REFRIGERANT PRECAUTION
WARNING:
Never breathe A/C refrigerant an d lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Use only approved reco very/recycling equipment to discharge HFC-134a (R-134a) refrigerant.
Ventilate work area before resuming service if acci dental system discharge occurs. Additional health
and safety information may be obtained from refrigerant and lubricant manufacturers.
Never release refrigerant into the air. Use appro ved recovery/recycling recharging equipment to cap-
ture the refrigerant each time an ai r conditioning system is discharged.
Wear always eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
Never store or heat refrigerant containers above 52 °C (126 °F).
Never heat a refrigerant container with an open flame; Place the bottom of the container in a warm
pail of water if container warming is required.
Never intentionally drop, puncture, or incinerate refrigerant containers.
Keep refrigerant away from open flames: pois onous gas is produced if refrigerant burns.
Refrigerant displaces oxygen, therefore be certain to work in well ventilated areas to prevent suffo-
cation.
Never pressure test or leakage test HFC-134a (R- 134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combusti ble at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
WORKING WITH HFC-134a (R-134a)
CAUTION:
CFC-12 (R-12) refrigerant and HFC-134a (R-134a) re frigerant are not compatible. These regrigerants
must never be mixed, even in the smallest amount s. Compressor malfunction is likely occur if the
refrigerants are mixed.
Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. Compressor malfunction is likely to occur if lubricant other than that specified is used.
The specified HFC-134a (R-134a) lu bricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precauti ons must be observed:
- Cap (seal) immediately the compon ent to minimize the entry of moisture from the atmosphere when
removing refrigerant components from a vehicle.
- Never remove the caps (unseal) until just before co nnecting the components when installing refrig-
erant components to a vehicle. Connect all refr igerant loop components as quickly as possible to
minimize the entry of moisture into system.
- Use only the specified lubricant from a sealed contai ner. Reseal immediately containers of lubricant.
Lubricant becomes moisture saturated and should not be used without proper sealing.
PIIB3706J
Revision: 2010 May2011 QX56
PRECAUTIONSHA-5
< PRECAUTION >
C
DE
F
G H
J
K L
M A
B
HA
N
O P
- Never allow lubricant (A/C System Oil Type R) to come in contact with styrene foam parts. Damage
may result.
REFRIGERANT CONNECTION
A new type refrigerant connection has been introduced to a ll refrigerant lines except the following location.
Expansion valve to evaporator
Refrigerant pressure sensor to liquid tank
WARNING:
Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loo sen the discharge side hose fitting and remove it.
CAUTION:
Observe the following when replacing or cleaning refrigerant cycle components.
Store it in the same way at it is when mounted on the car when the compressor is removed. Failure
to do so will cause lubricant to enter the low-pressure chamber.
Use always a torque wrench and a b ack-up wrench when connecting tubes.
Plug immediately all openings to prevent entry of dust and mois ture after disconnecting tubes.
Connect the pipes at the final stag e of the operation when installing an air conditioner in the vehicle.
Never remove the seal caps of pipes and other compon ents until just before required for connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Remove thoroughly moisture from the refriger ation system before charging the refrigerant.
Replace always used O-rings.
Apply lubricant to circle of th e O-rings shown in illustration when connecting tube. Be careful not to
apply lubricant to threaded portion.
O-ring must be closely attached to the groove portion of tube.
Be careful not to damage O-ring and tube when replacing the O-ring.
Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is
installed to tube correctly.
Perform leakage test and make sure that there is no leakage from connections after connecting line.
Disconnect that line and replace the O-ring when the refrigerant leaking point is found. Then tighten
connections of seal seat to the specified torque.
COMPRESSOR
CAUTION:
Plug all openings to prevent moisture and foreign matter from entering.
Store it in the same way at it is when moun ted on the car when the compressor is removed.
Follow “MAINTENANCE OF LUBRICANT LEVEL IN CO MPRESSOR” exactly when replacing or repair-
ing compressor. Refer to HA-22, "
Description".
Keep friction surfaces between clutch and pulley cl ean. Wipe it off by using a clean waste cloth
moistened with thinner if the surface is contaminated with lubricant.
Name A/C System Oil Type S
RHA861F
Revision: 2010 May2011 QX56