EXCESSIVE OPERATION FREQUENCYBRC-127
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SYMPTOM DIAGNOSIS
EXCESSIVE OPERATION FREQUENCY
DescriptionINFOID:0000000006222657
VDC function, TCS function, ABS functi on, EBD function, hill start assist function and brake limited slip differ-
ential (BLSD) function operates in excessive operation frequency.
Diagnosis ProcedureINFOID:0000000006222658
1.CHECK BRAKING FORCE
Check brake force using a brake tester.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE
Check that there is no excessive looseness in front and rear axle.
Front axle: Refer to FA X - 7 , "
Inspection" (2WD), FAX-16, "Inspection" (4WD).
Rear axle: Refer to RAX-5, "
Inspection"
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK WHEEL SENSOR
Check wheel sensor.
Check installation and damage of wheel sensor.
Check connection of wheel sensor harness connector.
Check terminal of wheel sensor harness connector.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace wheel sensor. Front wheel sensor: Refer to BRC-134, "
FRONT WHEEL SENSOR : Removal and Installation".
Rear wheel sensor: Refer to BRC-135, "
REAR WHEEL SENSOR : Removal and Installation".
4.CHECK WARNING LAMP TURNS OFF
Check that ABS warning lamp, brake warning lamp and VDC warning lamp turn OFF approx. 1 second after
key switch is turned ON and stay in OFF status during driving.
CAUTION:
Brake warning lamp turns ON when parking brake is operated (parking brake switch is ON) or brake
fluid is less than the specified level (brake fluid level switch is ON).
Is the inspection result normal?
YES >> Normal
NO >> Perform self-diagnosis for “ABS” with CONSULT-III.
Revision: 2010 May2011 QX56
NORMAL OPERATING CONDITIONBRC-133
< SYMPTOM DIAGNOSIS > [WITH VDC]
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NORMAL OPERATING CONDITION
DescriptionINFOID:0000000006222669
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when VDC function, TCS function, ABS function, EBD function, hill start assist
function and brake limited slip differential (BLSD) function operates. This is not a malfunction, The symptom
occurs VDC function
, TCS function, ABS
function, EBD function, hill start assist
function and brake limited slip differential
(BLSD) function that are normally operat-
ed.
Brake stopping distance may become longer than models without ABS function depending
on the road conditions, when
ABS function is operated on slip pery road like rough road,
gravel road or snowy road.
Brake pedal vibrates and operation sound occurs during sudden acceleration and corner-
ing, when VDC function, TCS function, hill start assist function and brake limited slip differ-
ential (BLSD) function is operated.
Brake pedal vibrates and motor sound from the engine room occurs, when the engine starts
or the vehicle starts just after starting the engine This is not a malfunction. The symptom
occurs during the brake fluid accumula-
tion in the accumulator and operational
check of the ABS actuator and electric
unit (control unit).
Acceleration may be felt insufficient depending on the road conditions. This is not a malfunction. The symptom occurs TCS function that puts the highest
priority to obtain the optimum traction
(stability).
TCS may operate momentarily, while driving on a road where friction coefficient varies, or
when downshifting or fully depressing accelerator pedal
ABS warning lamp and VDC warning lamp may turn ON, when the vehicle is on a rotating
turntable or is given a strong shaking or large vibrations on a ship while the engine is run-
ning.
In this case, restart the engine on a nor-
mal road. If the normal condition is re-
stored, there is no malfunction. In that
case, erase self-diagnosis result memory
for “ABS” with CONSULT-III.
VDC warning lamp may turn ON and VDC function, TCS function, hill start assist function
and brake limited slip differential (BLSD) function may not normally operate, when driving
on a special road the is extremely slanted (bank in a circuit course).
A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle
sharply turns during a spin turn, acceleration turn or drift driving while VDC function and
TCS function are OFF (VDC OFF switch is pressed and VDC OFF indicator lamp is in ON
status).
The vehicle speed does not increase, when the accelerator pedal is depressed while the
vehicle is on a 2-wheel chassis dynamometer for speedometer check.
This is not malfunction. (When checking
the vehicle on a chassis dynamometer,
operate VDC OFF switch so that TCS
function is OFF.)
The VDC warning lamp, ABS warn ing lamp and brake warning lamp turn ON and DTC
“C118E” may be detected in self-diagnosis resu lt of “ABS” when the brake pedal is exces-
sively operated, such as air bleeding. This is not a system malfunction because
this occurs due to the temporary de-
crease in accumulator fluid pressure. The
system returns to no
rmal condition when
the accumulator fluid pressure reaches
the specified pressure with the ignition
switch ON and the VDC warning lamp,
ABS warning lamp, a nd brake warning
lamp turn OFF. After these steps, ABS
self-diagnosis results are erased.
VDC OFF indicator lamp turns ON and TCS function is not operate when 4WD mode is “4L”.
(Models with 4WD system) This is not a malfunction. When the 4WD
mode becomes “4L” state, the TCS func-
tion is disabled. This function is enabled
when the 4WD mode becomes “AUTO”
or “4H”.
Revision: 2010 May2011 QX56
BRC-134
< REMOVAL AND INSTALLATION >[WITH VDC]
WHEEL SENSOR
REMOVAL AND INSTALLATION
WHEEL SENSOR
FRONT WHEEL SENSOR
FRONT WHEEL SENSOR : Exploded ViewINFOID:0000000006222670
CAUTION:
Replace wheel hub and bearing
assembly as an assembly when repl acing because wheel sensor can-
not be disassembled.
NOTE:
Front RH wheel sensor is symmetrically opposite of LH.
FRONT WHEEL SENSOR : Removal and InstallationINFOID:0000000006222671
CAUTION:
Replace wheel hub and bearing assembly as an assembly when repl acing because wheel sensor can-
not be disassembled.
REMOVAL
Remove wheel hub and bearing assembly. Refer to FA X - 8 , "Removal and Installation" (2WD), FAX-18,
"Removal and Installation" (4WD).
CAUTION:
Never twist or pull front wheel sensor harness.
INSTALLATION
Note the following, and install in the reverse order of the removal.
1. Front LH wheel sensor harness con-
nector 2. Front LH wheel sensor 3. Bracket
: Vehicle front
Refer to GI-4, "
Components" for symbols in the figure.
JPFIC0199GB
Revision: 2010 May2011 QX56
WHEEL SENSORBRC-135
< REMOVAL AND INSTALLATION > [WITH VDC]
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Never twist front wheel sensor harness when installi ng front wheel sensor. Check that grommet is fully
inserted to bracket. Check that front wheel sensor harness is not twisted after installation.
Check that front wheel sensor identificat ion line face toward the vehicle rear.
REAR WHEEL SENSOR
REAR WHEEL SENSOR : Exploded ViewINFOID:0000000006222672
CAUTION:
Replace wheel hub and bearing assembly as an assem bly when replacing because wheel sensor can-
not be disassembled.
NOTE:
Rear RH wheel sensor is symmetrically opposite of LH.
REAR WHEEL SENSOR : Re moval and InstallationINFOID:0000000006222673
CAUTION:
Replace wheel hub and bearing assembly as an assem bly when replacing because wheel sensor can-
not be disassembled.
REMOVAL
Remove wheel hub and bearing assembly. Refer to RAX-7, "Removal and Installation".
CAUTION:
Never twist or pull rear wheel sensor harness.
INSTALLATION
Note the following, and install in the reverse order of the removal.
Never twist rear wheel sensor harness when installing rear wheel sensor. Check that grommet is fully inserted
to bracket. Check that rear wheel sensor harness is not twisted after installation.
1. Rear LH wheel sensor harness con-
nector 2. Rear LH wheel sensor 3. Bracket
: Vehicle front
Refer to GI-4, "
Components" for symbols in the figure.
JPFIC0200GB
Revision: 2010 May2011 QX56
BRC-136
< REMOVAL AND INSTALLATION >[WITH VDC]
SENSOR ROTOR
SENSOR ROTOR
FRONT SENSOR ROTOR
FRONT SENSOR ROTOR : Re
moval and InstallationINFOID:0000000006222674
CAUTION:
Replace wheel hub and bearing assembly as an assem bly when replacing because sensor rotor can-
not be disassembled.
REMOVAL
Remove wheel hub and bearing assembly. Refer to FA X - 8 , "Removal and Installation" (2WD), FAX-18,
"Removal and Installation" (4WD).
INSTALLATION
Install wheel hub and bearing assembly. Refer to FA X - 8 , "Removal and Installation" (2WD), FAX-18, "Removal
and Installation" (4WD).
REAR SENSOR ROTOR
REAR SENSOR ROTOR : Removal and InstallationINFOID:0000000006222675
CAUTION:
Replace wheel hub and bearing assembly as an assem bly when replacing because sensor rotor can-
not be disassembled.
REMOVAL
Remove wheel hub and bearing assembly. Refer to RAX-7, "Removal and Installation".
INSTALLATION
Install wheel hub and bearing assembly. Refer to RAX-7, "Removal and Installation".
Revision: 2010 May2011 QX56
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)BRC-137
< REMOVAL AND INSTALLATION > [WITH VDC]
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ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Removal and InstallationINFOID:0000000006222676
REMOVAL
1. Remove hydraulic booster assembly. Refer to BR-29, "Removal and Installation".
CAUTION:
After replacing the hydraulic booster assembly or motor/accumulator assembly, always follow the
accumulator disposal procedure to discard the hydraulic booster assembly or motor/accumulator
assembly. Refer to BR-33, "
Disposal".
2. Remove ABS actuator and electric unit (control unit). Refer to BR-30, "
Disassembly and Assembly".
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing brake tube, tighten to the specified torque using a crowfoot and torque wrench so that flare
nut and brake tube are not damaged. Refer to BR-22, "
FRONT : Exploded View".
Never remove and install hydraulic booster assembly by holding harness.
Bleed air from brake piping after installation. Refer to BR-11, "
Bleeding Brake System".
Never apply excessive impact to hydraulic booster assembly, such as by dropping it.
Check that connector is fully locked after hydraul ic booster assembly harness connector is installed.
Perform decel G sensor calibration when hydraulic boos ter assembly [ABS actuator and electric unit (control
unit)] is replaced. Refer to BRC-66, "
Work Procedure".
Revision: 2010 May2011 QX56
BRC-138
< REMOVAL AND INSTALLATION >[WITH VDC]
YAW RATE/SIDE/DECEL G SENSOR
YAW RATE/SIDE/DECEL G SENSOR
Exploded ViewINFOID:0000000006222677
Removal and InstallationINFOID:0000000006222678
REMOVAL
CAUTION:
Never drop or strike yaw rate/side/decel G sensor,
because it has little endurance to impact. Never use
a pneumatic tool.
1. Remove console finisher assembly. Refer to IP-25, "
Removal and Installation".
2. Disconnect yaw rate/side/decel G sensor harness connector.
3. Remove yaw rate/side/decel G sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
Never drop or strike yaw rate/transverse/decel G sensor, because it has little endurance to impact. Never
use a power tool.
Perform decel G sensor calibration when yaw rate/si de/decel G sensor is removing/installing or replaced.
Refer to BRC-66, "
Work Procedure".
1. Yaw rate/side/decel G sensor 2. Yaw rate/side/decel G sensor har-
ness connector
: Vehicle front
Refer to GI-4, "
Components" for symbols in the figure.
JPFIC0201GB
Revision: 2010 May2011 QX56
STEERING ANGLE SENSORBRC-139
< REMOVAL AND INSTALLATION > [WITH VDC]
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STEERING ANGLE SENSOR
Removal and InstallationINFOID:0000000006222679
REMOVAL
1. Remove spiral cable assembly. Refer to SR-14, "Removal and Installation".
2. Remove steering angle sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
Perform steering angle sensor neutral position adjustm ent when steering angle sensor is removing/installing
or replaced. Refer to BRC-64, "
Work Procedure".
Revision: 2010 May2011 QX56