EC-1
ENGINE
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SECTION EC
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EC
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CONTENTS
ENGINE CONTROL SYSTEM
VK56VD
PRECAUTION ................ ...............................
9
PRECAUTIONS .............................................. .....9
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
9
Precaution for Procedure without Cowl Top Cover ......9
Precautions For Xenon Headlamp Service ...............9
On Board Diagnostic (OBD) System of Engine
and A/T ....................................................................
10
General Precautions ...............................................10
PREPARATION ...........................................14
PREPARATION .............................................. ....14
Special Service Tools .......................................... ....14
Commercial Service Tools ......................................14
SYSTEM DESCRIPTION .............................16
COMPONENT PARTS ................................... ....16
Component Parts Location .................................. ....16
Component Description ...........................................19
Accelerator Pedal Position Sensor ..........................21
Air Fuel Ratio (A/F) Sensor 1 ..................................21
ASCD Brake Switch & Stop Lamp Switch ...............21
ASCD Steering Switch ............................................21
ASCD Indicators ......................................................21
Battery Current Sensor (With Battery Tempera-
ture Sensor) ............................................................
22
Camshaft Position Sensor .......................................22
Crankshaft Position Sensor .....................................23
ECM ........................................................................23
Electric Throttle Control Actuator ............................23
Electrically-controlled cooling fan coupling .............24
Engine Coolant Temperature Sensor ......................25
Engine Oil Temperature Sensor ..............................25
EVAP Control System Pressure Sensor .................26
EVAP Canister Vent Control Valve .........................26
EVAP Canister Purge Volume Control Solenoid
Valve .................................................................... ....
26
Fuel Injector .............................................................26
Fuel Level Sensor ....................................................26
Fuel Pump Control Module ......................................27
Fuel Rail Pressure Sensor .......................................27
Fuel Tank Temperature Sensor ...............................27
Heated Oxygen Sensor 2 ........................................27
High Pressure Fuel Pump .......................................28
ICC Brake Switch & Stop Lamp Switch ...................29
ICC Steering Switch ................................................29
Ignition Coil With Power Transistor .........................29
Intake Valve Timing Control Solenoid Valve ...........29
Knock Sensor ...................................................... ....30
Low Fuel Pressure Sensor ......................................30
Low Pressure Fuel Pump ........................................30
Malfunction Indicator Lamp (MIL) ............................30
Manifold Absolute Pressure Sensor ........................31
Mass Air Flow Sensor (With Intake Air Tempera-
ture Sensor) .............................................................
31
Power Steering Pressure (PSP) Sensor ..................31
Refrigerant Pressure Sensor ............................... ....32
VVEL Actuator Motor ...............................................32
VVEL Actuator Motor Relay .....................................32
VVEL Control Module ..............................................32
VVEL Control Shaft Position Sensor .......................32
STRUCTURE AND OPERATION .....................33
Positive Crankcase Ventilation ................................33
On Board Refueling Vapor Recovery (ORVR) ........34
SYSTEM ............................................................35
ENGINE CONTROL SYSTEM ........................ ...........35
ENGINE CONTROL SYSTEM : System Diagram ....35
ENGINE CONTROL SYSTEM : System Descrip-
tion ...........................................................................
35
DIRECT INJECTION GASOLINE SYSTEM .......... ....36
DIRECT INJECTION GASOLINE SYSTEM :
System Diagram .....................................................
36
Revision: 2010 May2011 QX56
COMPONENT PARTSEC-19
< SYSTEM DESCRIPTION > [VK56VD]
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Component DescriptionINFOID:0000000006217657
1. ASCD steering switch
ICC steering switch 2. Snow mode switch 3. Fuel level sensor unit and fuel pump
assembly (with fuel tank temperature
sensor)
4. Fuel pump control module (FPCM) 5. EVAP canister vent control valve 6. EVAP canister
7. EVAP control system pressure sen- sor 8. Stop lamp switch 9. ASCD brake switch
ICC brake switch
10. Accelerator pedal position sensor
JSBIA0606ZZ
Component Reference
ECM EC-23, "
ECM"
Malfunction indicator lamp (MIL)EC-30, "Malfunction Indicator Lamp (MIL)"
Ignition coil with power transistorEC-29, "Ignition Coil With Power Transistor"
Accelerator pedal position sensorEC-21, "Accelerator Pedal Position Sensor"
Mass air flow sensor
EC-31, "Mass Air Flow Sensor (With Intake Air Temperature Sen-
sor)"Intake air temperature sensor
Electric throttle control actuator
EC-23, "
Electric Throttle Control Actuator"Throttle control motor relay
Throttle control motor
Throttle position sensor
Crankshaft position sensorEC-23, "
Crankshaft Position Sensor"
Camshaft position sensorEC-22, "Camshaft Position Sensor"
Engine coolant temperature sensorEC-25, "Engine Coolant Temperature Sensor"
Revision: 2010 May2011 QX56
EC-28
< SYSTEM DESCRIPTION >[VK56VD]
COMPONENT PARTS
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of
the air fuel ratio (A/F) sensor 1
are shifted, the air fuel ratio is c ontrolled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1 V in richer conditions to 0 V in leaner con-
ditions.
Under normal conditions the heated ox ygen sensor 2 is not used for
engine control operation.
HEATED OXYGEN SENSOR 2 HEATER
Heated oxygen sensor 2 heater is integrated in the sensor.
The ECM performs ON/OFF control of the heated oxy gen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
High Pressure Fuel PumpINFOID:0000000006217678
The high pressure fuel pump is installed at the front of the engine bank 2 side and activated by the camshaft.
ECM controls the high pressure fuel pump control sol enoid valve built into the high pressure fuel pump and
adjusts the amount of discharge by changing the suction timing of the low pressure fuel.
Operating Description
SEF327R
Engine speed Heated oxygen sensor 2 heater
Above 3,600 rpm OFF
Below 3,600 rpm after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load ON
JSBIA0285GB
Revision: 2010 May2011 QX56
EC-66
< SYSTEM DESCRIPTION >[VK56VD]
DIAGNOSIS SYSTEM (ECM)
A/F ALPHA-B1
% The mean value of the air-fuel ratio feedback cor-
rection factor per cycle is indicated. When the engine is stopped,
a certain value is indicated.
This data also includes the data for the air-fuel ratio
learning control.
When engine is running, specification range is indicat-
ed in “SPEC”.
A/F ALPHA-B2
COOLAN TEMP/S
°C or °F The engine coolant temperature (determined by
the signal voltage of the engine coolant tempera-
ture sensor) is displayed. When the engine coolant
temperature sensor is open
or short-circuited, ECM en-
ters fail-safe mode. The en-
gine coolant temperature
determined by the ECM is
displayed.
A/F SEN1 (B1) V The A/F signal computed from the input signal of
the air fuel ratio (A/F) sensor 1 is displayed.
A/F SEN1 (B2)
HO2S2 (B1)
V The signal voltage of the heated oxygen sensor 2
is displayed.
HO2S2 (B2)
HO2S2 MNTR (B1)
RICH/LEAN Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after three
way catalyst is relatively small.
LEAN: means the amount of oxygen after three
way catalyst is relatively large. When the engine is stopped,
a certain value is indicated.
HO2S2 MNTR (B2)
VHCL SPEED SE km/h or mph The vehicle speed computed from the vehicle
speed signal sent from combination meter is dis-
played.
BATTERY VOLT V The power supply voltage of ECM is displayed.
ACCEL SEN 1
V The accelerator pedal position sensor signal volt-
age is displayed. ACCEL SEN 2 signal is con-
verted by ECM internally.
Thus, they differs from ECM
terminal voltage signal.
ACCEL SEN 2
TP SEN 1-B1
V The throttle position sensor signal voltage is dis-
played. TP SEN 2-B1 signal is con-
verted by ECM internally.
Thus, they differs from ECM
terminal voltage signal.
TP SEN 2-B1
FUEL T/TMP SE
°C or °F The fuel temperature (determined by the signal
voltage of the fuel tank temperature sensor) is dis-
played.
EVAP SYS PRES V The signal voltage of EVAP control system pres-
sure sensor is displayed.
FUEL LEVEL SE V The signal voltage of the fuel level sensor is dis-
played.
START SIGNAL ON/OFF Indicates start signal status [ON/OFF] computed
by the ECM according to the signals of engine
speed and battery voltage. After starting the engine,
[OFF] is displayed regard-
less of the starter signal.
CLSD THL POS ON/OFF Indicates idle position [ON/OFF] computed by
ECM according to the accelerator pedal position
sensor signal.
AIR COND SIG ON/OFF Indicates [ON/OFF] condition of the air conditioner
switch as determined by the air conditioner signal.
PW/ST SIGNAL ON/OFF [ON/OFF] condition of the power steering system
(determined by the signal voltage of the power
steering pressure sensor signal) is indicated.
Monitored item Unit Description Remarks
Revision: 2010 May2011 QX56
ECM
EC-97
< ECU DIAGNOSIS INFORMATION > [VK56VD]
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Priority Detected items (DTC)
1 U0101 CAN communication line U0113 U1003 CAN communication line
U1001 CAN communication line
U1024 VVEL CAN communication line
P006A P0101 P0102 P0103 Mass air flow sensor
P010A Manifold absolute pressure sensor
P0112 P0113 P0127 Intake air temperature sensor
P0116 P0117 P0118 P0125 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
P0128 Thermostat function
P0181 P0182 P0183 Fuel tank temperature sensor
P0196 P0197 P0198 Engine oil temperature sensor
P0327 P0328 P0332 P0333 Knock sensor
P0335 Crankshaft position sensor
P0340 P0345 Camshaft position sensor
P0460 P0461 P0462 P0463 Fuel level sensor
P0500 Vehicle speed sensor
P0527 Cooling fan speed sensor
P0605 P0607 P0611 P062B ECM
P0643 Sensor power supply
P0700 TCM
P0705 P0850 Transmission range switch
P1089 P1092 P1608 VVEL control shaft position sensor
P1197 Out of gas*
P1220 Fuel pump control module (FPCM)
P1421 P1423 P1424 Cold start control
P1550 P1551 P1552 P1553 P1554 Battery current sensor
P1556 P1557 Battery temperature sensor
P1606 P1607 VVEL control module
P1610 - P1615 NATS
P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
P2539 P2541 P2542 Low fuel pressure sensor
Revision: 2010 May2011 QX56
P0116 ECT SENSOREC-215
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P0116 ECT SENSOR
DTC LogicINFOID:0000000006288277
DTC DETECTION LOGIC
NOTE:
If DTC P0116 is displayed with P0117 or P0118,
first perform the trouble diagnosis for DTC P0117,
P0118. Refer to EC-217, "
DTC Logic".
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TEST CONDITION:
Before performing the following procedure, do not add fuel.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Rev engine up to 2,000 rpm for more than 10 minutes.
3. Move the vehicle to a cool place, then stop engine.
4. Check resistance between “fuel level s ensor unit and fuel pump” terminals 4 and 5.
5. Soak the vehicle until the resistance between “fuel level sensor unit and fuel pump” terminals 4 and 5
becomes 0.5 k Ω higher than the value measured before soaking.
CAUTION:
Never turn ignition sw itch ON during soaking.
NOTE:
Soak time changes depending on ambient ai r temperature. It may take several hours.
6. Start engine and let it idle for 20 minutes.
7. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-215, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006288278
1.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-216, "
Component Inspection (Engine Coolant Temperature Sensor)".
Is the inspection result normal?
OK >> GO TO 2.
NG >> Replace engine coolant temperature sensor. Refer to EM-86, "
Exploded View".
2.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P0116 ECT SEN/CIRC
(Engine coolant tempera-
ture sensor circuit range/
performance) Engine coolant temperature signal from engine
coolant temperature sensor does not fluctuate,
even when some time has passed after starting
the engine with pre-warming up condition.
Harness or connectors
(High or low resistance in the circuit)
Engine coolant temperature sensor
Revision: 2010 May2011 QX56
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-317
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P0443 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE
DTC LogicINFOID:0000000006288307
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Perform “DTC CONFIRMATION PROCEDURE” when the fuel level is between 1/4 and 3/4 full, and
vehicle is placed on flat level surface.
Always perform test at a temperature of 5 to 60 °C (41 to 140 °F).
Cool the vehicle so that engi ne coolant temperature becomes same level as ambient temperature.
Do you have CONSULT-III
YES >> GO TO 2.
NO >> GO TO 4.
2.PERFORM DTC CONFIRMATION PROCEDURE A
WITH CONSULT-III
1. Turn ignition switch ON.
2. Check that the following condition are met. FUEL T/TMP SE: 0 - 35 °C (32 - 95 °F)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
IS 1st trip DTC detected?
OK >> Proceed to EC-318, "Diagnosis Procedure".
NG >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE B
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON.
6. Select “PURG VOL CN/V P1444” of “EVAPORA TIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
7. Touch “START”.
8. Start engine and let it idle until “TESTING” on CO NSULT-III changes to “COMPLETED”. (It will take
approximately 10 seconds.)
If “TESTING” is not displayed afte r 5 minutes, retry from step 2.
9. Touch “SELF-DIAG RESULTS”.
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P0443 PURG VOLUME CONT/V
(EVAP canister purge vol-
ume control solenoid valve) A
The canister purge flow is detected dur-
ing the vehicle is stopped while the en-
gine is running, even when EVAP
canister purge volume control solenoid
valve is completely closed. EVAP control system pressure sensor
EVAP canister purge volume control
solenoid valve
(The valve is stuck open.)
EVAP canister vent control valve
EVAP canister
Hoses (Hoses are connected incorrectly or
clogged.)
B
The canister purge flow is detected dur-
ing the specified driving conditions, even
when EVAP canister purge volume con-
trol solenoid valve is completely closed.
Revision: 2010 May2011 QX56
P1197 OUT OF GASEC-397
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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P1197 OUT OF GAS
DescriptionINFOID:0000000006217903
This diagnosis result is detected when the fuel level
of the fuel tank is extremely low and the engine does not
run normally.
DTC LogicINFOID:0000000006217904
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is 11 V or more at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
Start the engine.
Does the engine start?
YES >> GO TO 3.
NO >> Proceed to EC-398, "
Diagnosis Procedure".
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Warm up the engine to the normal operating temperature. NOTE:
For best results, warm up the engine until “COOLAN TEMP/S” on “DATA MONITOR” of CONSULT-III
reaches at least 70 °C (158 °F).
2. Keep the engine speed at 3,500 rpm for 5 seconds and let it idle at least 60 seconds..
3. Check the 1st trip DTC. NOTE:
If the fuel tank has sufficient fuel, this diagnosis result may not be detected.
Is 1st trip DTC detected?
YES >> Proceed to EC-398, "Diagnosis Procedure".
NO >> INSPECTION END
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P1197 FUEL RUN OUT
(Out of gas) Fuel rail pressure remains at 1.5 MPa (15
bar, 15.3 kg/cm
2, 217.5 psi) or less for 3
seconds or more with the fuel level too
low.
Fuel rail pressure remains 2.7 MPa (27
bar, 27.5 kg/cm
2, 392 psi) lower than a tar-
get fuel pressure for 5 seconds or more
with the fuel level too low.
Fuel rail pressure remains at 0.23 MPa
(2.3 bar, 2.346 kg/cm
2, 33.35 psi) or less
for 5 seconds or more with the fuel level
too low.
NOTE:
Allow engine coolant temperature to reach
70 °C (158 °F) or more once. Out of gas
Harness or connectors (The low pressure fuel
pump circuit is open or shorted.)
Low pressure fuel pump
Fuel pressure regulator
Low pressure fuel system
Low fuel pressure sensor
Harness or connectors (The high pressure fuel
pump circuit is shorted.)
High pressure fuel pump
High pressure fuel system
Fuel rail pressure sensor
Disconnection of the fuel hose
Revision: 2010 May2011 QX56