DIAGNOSIS AND REPAIR WORK FLOWDLN-39
< BASIC INSPECTION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
YES >> GO TO 7.
NO >> Check harness and connectors based on the in formation obtained by interview. Refer to GI-40,
"Intermittent Incident".
7.FINAL CHECK
With CONSULT-III
1. Check the reference value for “ALL MODE AWD/4WD”.
2. Recheck the symptom and check that symptom is not reproduced on the same conditions.
Is the symptom reproduced?
YES >> GO TO 3.
NO >> INSPECTION END
Diagnostic Work SheetINFOID:0000000006222233
Description
In general, customers have their own criteria for a pr oblem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the in terview sheet referring to the interview points.
In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
Interview sheet sample
Interview sheet
Customer
name MR/MSRegistration
number
Initial year reg-
istration
Vehicle type VIN
Storage
date Engine Mileage km ( Mile)
Symptom †
Vehicle does not enter 4WD mode.
† 4WD warning la mp turns on.
† Heavy tight-corner braking symptom occurs
† Noise †Vibration
† Others
( )
First occurrence †Recently †Others ( )
Frequency of occurrence †Always †Under a certain conditions of †Sometimes (time(s)/day)
Climate
conditions †
Irrelevant
Weather †Fine †Cloud †Rain †Snow †Others ( )
Temperature †Hot †Warm †Cool †Cold †Temperature [Approx. °C ( °F)]
Relative humidity †High †Moderate †Low
Road conditions †
Urban area †Suburb area †High way
† Mounting road (uphill or down hill) †Rough road
Operation conditions, etc. †
Irrelevant
† When engine starts †During idling
† During driving †During acceleration †At constant speed driving
†During deceleration †During cornering (right curve or left curve)
Revision: 2010 May2011 QX56
ADDITIONAL SERVICE WHEN REPLACING TRANSFER CONTROL UNIT
DLN-41
< BASIC INSPECTION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
ADDITIONAL SERVICE WHEN RE PLACING TRANSFER CONTROL UNIT
DescriptionINFOID:0000000006222234
Perform writing unit parameter and initial calibration after replacing transfer control unit. Refer to DLN-41,
"Work Procedure".
Work ProcedureINFOID:0000000006222235
NOTE:
In fail-safe mode, can not perform work support. (Except that DTC P181F is detected.)
1.WRITE UNIT PARAMETER
Perform writing unit parameter to control unit. Refer to DLN-48, "
Work Procedure".
>> GO TO 2.
2.INITIAL CALIBRATION (1)
With CONSULT-III
1. Start the engine. CAUTION:
Never drive the vehicle.
2. Check “4WD MODE”, “T/M RANGE”, “COMER VHCL SPEED”, “MOTOR POWER SUP” of CONSULT-III
“DATA MONITOR” for “ALL MODE AWD/4WD”.
3. Continue the following condition more than 10 seconds.
Does the transfer motor operate automatically?
YES >> After the transfer motor operation st op (After approximately 10 seconds) GO TO 4.
NO >> GO TO 3.
3.INITIAL CALIBRATION (2)
With CONSULT-III
1. Select “START CALIBRATION” of CONSULT- III “WORK SUPPORT” for “ALL MODE AWD/4WD”.
2. Wait until the motor operation stop. (After approximately 10 seconds)
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Erase self-diagnosis result for “ALL MODE AWD/4WD”.
2. Turn the ignition switch ON to OFF. CAUTION:
Wait for 10 seconds after turning ignition switch OFF.
3. Start the engine.
CAUTION:
Never drive the vehicle.
4. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is
“DTC P181F” detected?
YES >> GO TO 1.
NO >> WORK END
4WD MODE : AUTO
T/M RANGE : N
COMPER VHCL SPEED : 0 km/h (Never drive the vehicle)
MOTOR POWER SUP : More than 11 V
Revision: 2010 May2011 QX56
DLN-42
< BASIC INSPECTION >[TRANSFER: ATX90A]
ADDITIONAL SERVICE WHEN
REPLACING TRANSFER ASSEMBLY
ADDITIONAL SERVICE WHEN REPLACING TRANSFER ASSEMBLY
DescriptionINFOID:0000000006222236
Perform writing unit parameter, transfer fluid viscosity learning and initial calibration after replacing transfer
assembly. Refer to DLN-42, "
Work Procedure".
Work ProcedureINFOID:0000000006222237
NOTE:
In fail-safe mode, can not perform work s upport. (Except that DTC P181F is detected.)
1.WRITE UNIT PARAMETER
Perform writing unit parameter to control unit. Refer to DLN-48, "
Work Procedure".
>> GO TO 2.
2.PREPARATION BEFORE WORK
With CONSULT-III
1. Start the engine. CAUTION:
Never drive the vehicle.
2. Check “4WD MODE”, “T/M RANGE”, “COMER V HCL SPEED”, “MOTOR POWER SUP” of CONSULT-III
“DATA MONITOR” for “ALL MODE AWD/4WD”.
3. Continue the following condition more than 10 seconds.
>> GO TO 3.
3.PERFORM TRANSFER FLUID VISCOSITY LEARNING
With CONSULT-III
1. Select “OIL DETERIORATION INFO RESET” of CONSULT-III “WORK SUPPORT” for “ALL MODE AWD/
4WD”.
2. Select “Start”.
>> GO TO 4.
4.INITIAL CALIBRATION
With CONSULT-III
1. Select “START CALIBRATION” of CONSULT- III “WORK SUPPORT” for “ALL MODE AWD/4WD”.
2. Wait until the motor operation stop. (After approximately 10 seconds)
>> GO TO 5.
5.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Erase self-diagnosis result for “ALL MODE AWD/4WD”.
2. Turn the ignition switch ON to OFF. CAUTION:
Wait for 10 seconds after turn ing ignition switch OFF.
3. Start the engine. CAUTION:
Never drive the vehicle.
4. Perform self-diagnosis for “ALL MODE AWD/4WD”.
4WD MODE : AUTO
T/M RANGE : N
COMPER VHCL SPEED : 0 km/h (Never drive the vehicle)
MOTOR POWER SUP : More than 11 V
Revision: 2010 May2011 QX56
DLN-44
< BASIC INSPECTION >[TRANSFER: ATX90A]
TRANSFER LOCK POSITION SENSOR LEARNING
TRANSFER LOCK POSI
TION SENSOR LEARNING
DescriptionINFOID:0000000006222238
Detect a stroke of transfer lock sleeve and learn operating area of transfer lock sleeve (Lock/Unlock)
Perform the learning of transfer lock position sensor by “CONFIGURATION” of CONSULT-III function. Refer
to DLN-44, "
Work Procedure".
CAUTION:
Before performing the learning of lock position sensor, must erase l earning of transfer lock position
sensor.
*: “LOCK SLEEVE SENSOR” means transfer lock position sensor.
Work ProcedureINFOID:0000000006222239
NOTE:
In fail-safe mode, can not perform work support. (Except that DTC P181F or P182B is detected.)
1.PREPARATION BEFORE WORK
With CONSULT-III
1. Start the engine. CAUTION:
Never drive the vehicle.
2. Check “4WD MODE”, “T/M RANGE”, “COMER V HCL SPEED”, “MOTOR POWER SUP” of CONSULT-III
“DATA MONITOR” for “ALL MODE AWD/4WD”.
3. Continue the following condition.
>> GO TO 2.
2.PERFORM ERASE LOCK POSITION SENOR LEARNING
With CONSULT-III
1. Select “LOCK SLEEVE SENSOR INITIALIZE” of CONSULT-III “WORK SUPPORT” for “ALL MODE AWD/
4WD”.
2. Select “Start”.
3. Wait until the motor operation stop.
>> GO TO 3.
3.PERFORM LOCK POSITION SENOR LEARNING
With CONSULT-III
1. Select “LOCK SLEEVE SENSOR LEARNING” of CONSULT-III “WORK SUPPORT” for “ALL MODE
AWD/4WD”.
2. Select “Start”.
3. Wait until the motor operation stop.
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
With CONSULT-III
Function Description
LOCK SLEEVE SENSOR
* INITIALIZE Format learning the transfer lock position sensor written to transfer control unit.
LOCK SLEEVE SENSOR
* LEARNING Perform learning the transfer lock position sensor.
4WD MODE : 4L
T/M RANGE : N
COMPER VHCL SPEED : 0 km/h
(Never drive the vehicle)
MOTOR POWER SUP : More than 11 V
Revision: 2010 May2011 QX56
TRANSFER LOCK POSITION SENSOR LEARNING
DLN-45
< BASIC INSPECTION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
1. Erase self-diagnosis result for “ALL MODE AWD/4WD”.
2. Turn the ignition switch ON to OFF. CAUTION:
Wait for 10 seconds after turning ignition switch OFF.
3. Start the engine. CAUTION:
Never drive the vehicle.
4. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is
“DTC P182B” detected?
YES >> GO TO 1.
NO >> WORK END
Revision: 2010 May2011 QX56
DLN-46
< BASIC INSPECTION >[TRANSFER: ATX90A]
TRANSFER ROTARY POSITION SENSOR LEARNING
TRANSFER ROTARY POSI
TION SENSOR LEARNING
DescriptionINFOID:0000000006222240
Perform initial calibration after replacing transfer rotary position sensor. Refer to DLN-46, "Work Procedure".
Work ProcedureINFOID:0000000006222241
NOTE:
In fail-safe mode, can not perform work support. (Except that DTC P181F is detected.)
1.INITIAL CALIBRATION
With CONSULT-III
1. Start the engine.
CAUTION:
Never drive the vehicle.
2. Check “4WD MODE”, “T/M RANGE”, “COMER V HCL SPEED”, “MOTOR POWER SUP” of CONSULT-III
“DATA MONITOR” for “ALL MODE AWD/4WD”.
3. Continue the following condition.
4. Select “START CALIBRATION” of CONSULT- III “WORK SUPPORT” for “ALL MODE AWD/4WD”.
5. Wait till the motor operates. (Aprrox. 10 seconds)
>> GO TO 2.
2.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Erase self-diagnosis result for “ALL MODE AWD/4WD”.
2. Turn the ignition switch ON to OFF.
CAUTION:
Wait for 10 seconds after turn ing ignition switch OFF.
3. Start the engine.
CAUTION:
Never drive the vehicle.
4. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is
“DTC P180D” detected?
YES >> GO TO 1.
NO >> WORK END
4WD MODE : AUTO
T/M RANGE : N
COMPER VHCL SPEED : 0 km/h (Never drive the vehicle)
MOTOR POWER SUP : More than 11 V
Revision: 2010 May2011 QX56
TRANSFER FLUID VISCOSITY LEARNINGDLN-47
< BASIC INSPECTION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
TRANSFER FLUID VISCOSITY LEARNING
DescriptionINFOID:0000000006222242
Perform transfer fluid viscosity learning and initial calibration after draining and refilling transfer fluid. Refer to
DLN-47, "
Work Procedure".
Work ProcedureINFOID:0000000006222243
NOTE:
In fail-safe mode, can not perform work s upport. (Except that DTC P181F is detected.)
1.PREPARATION BEFORE WORK
With CONSULT-III
1. Start the engine.
CAUTION:
Never drive the vehicle.
2. Check “4WD MODE”, “T/M RANGE”, “COMER VHCL SPEED”, “MOTOR POWER SUP” of CONSULT-III
“DATA MONITOR” for “ALL MODE AWD/4WD”.
3. Continue the following condition more than 10 seconds.
>> GO TO 2.
2.TRANSFER FLUID VISCOSITY LEARNING
With CONSULT-III
1. Select “OIL DETERIORATION INFO RESET” of CONSULT-III “WORK SUPPORT” for “ALL MODE AWD/
4WD”.
2. Select “Start”.
>> GO TO 3.
3.INITIAL CALIBRATION
With CONSULT-III
1. Select “START CALIBRATION” of CONSULT- III “WORK SUPPORT” for “ALL MODE AWD/4WD”.
2. Wait until the motor operation stop. (After approximately 10 seconds)
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Erase self-diagnosis result for “ALL MODE AWD/4WD”.
2. Turn the ignition switch ON to OFF.
CAUTION:
Wait for 10 seconds after turning ignition switch OFF.
3. Start the engine.
CAUTION:
Never drive the vehicle.
4. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is
“DTC P181F” detected?
YES >> GO TO 1.
NO >> WORK END
4WD MODE : AUTO
T/M RANGE : N
COMPER VHCL SPEED : 0 km/h (Never drive the vehicle)
MOTOR POWER SUP : More than 11 V
Revision: 2010 May2011 QX56
CONFIGURATION (TRANSFER CONTROL UNIT)DLN-49
< BASIC INSPECTION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
When the alphabet of transfer cont rol actuator parameter is “C”.
When the alphabet of transfer cont rol actuator parameter is “H”.
When the alphabet of transfer cont rol actuator parameter is “N”.
NOTE:
For the sample illustrations, the new alphabet of unit parameter is “F”.
- Add the same number of unit parameter behind the new alphabet of unit parameter. NOTE:
For the sample illustration, the number of unit parameter is “3” and new unit parameter is “F3”.
2. Turn the ignition switch OFF to ON.
3. Select “UNIT CHARACTERISTICS WRITE” of CONSULT-III “WORK SUPPORT” for “ALL MODE AWD/
4WD”.
4. Input new unit parameter.
5. Select “Start”.
6. Check that "UNIT CHARACTERIS TICS WRITE COMPLETED" or "UNIT CHARACTERISTICS WRITE
ALREADY WRITTEN" is displayed.
>> WORK END.
3.WRITE UNIT PARAMETER (2)
With CONSULT-III
1. Make the new unit parameter with the following procedure.
- Confirm the alphabet of unit parameter (A).
NOTE:
This illustration is sample.
For this illustration, the unit parameter is “G3” and the alpha- bet of unit parameter is “G”.
- Confirm the alphabet of transfer control actuator parameter (B). NOTE:
Original transfer control actuator does not have marking of
alphabet.
Just in case that transfer cont rol actuator has been replaced, it
has marking of alphabet.
This illustration is sample of replaced transfer control actuator.
For this illustration, the alphabet of transfer control actuator parameter is “H”.
The alphabet of original unit parameter A B C D E F G H J
↓ ↓↓↓↓↓↓↓↓↓
The new alphabet of unit parameter A B C C D E E F G
The alphabet of original unit parameter A B C D E F G H J ↓ ↓↓↓↓↓↓↓↓↓
The new alphabet of unit parameter B C D D E F F G H
The alphabet of original unit parameter A B C D E F G H J ↓ ↓↓↓↓↓↓↓↓↓
The new alphabet of unit parameter C D E E F G G H J
JPDIE0258ZZ
JPDIE0294ZZ
Revision: 2010 May2011 QX56