2011 FORD SUPER DUTY Owners Manual

•To determine which trailer hitch your vehicle is equipped with, refer to
the trailer hitch label located on trailer hitch cross tube. Once you
determine which trailer hitch you have consult your authorized dealer (or
theRV and Trailer Towing Guideprovided by your dealer) or online at
https://www.fleet.ford.com/showroom/rv_trailer_towing/default.asp.
WARNING:The hitch rating listed on the trailer hitch label are
maximum possible trailer ratings for that hitch but may not be
what your vehicle is capable of towing. To find the maximum trailer
weight allowed for your specific vehicle, consult your authorized dealer
(or theRV and Trailer Towing Guideprovided by your authorized
dealer).
WARNING:Towing trailers beyond the maximum tongue weight
exceeds the limit of the towing system and could result in
vehicle structural damage, loss of vehicle control and personal injury.
Weight-distributing hitch
When hooking-up a trailer using a weight-distributing hitch, always use
the following procedure:
1. Park the vehicle (without the trailer) on a level surface.
2. Measure the height of the top of the front wheel opening on the
fender, this is H1.
3. Attach the trailer to the vehicle without the weight distributing bars
connected.
4. Measure the height of the top of the front wheel opening on the
fender a second time, this is H2.
5. Install and adjust the tension in the weight distributing bars so that
the height of the front fender is approximately halfway between H1 and
H2.
6. Check that the trailer is level. If not level, adjust the ball height
accordingly and repeat Steps 3–6.
WARNING:Do not adjust a weight-distributing hitch to any
position where the rear bumper of the vehicle is higher than it
was before attaching the trailer. Doing so will defeat the function of
the weight-distributing hitch, which may cause unpredictable handling,
and could result in serious personal injury.
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Fifth-wheel trailer hitch (if equipped)
To find the maximum trailer weight allowed for your vehicle, consult
your authorized dealer (or theRV and Trailer Towing Guideprovided
by your authorized dealer).
Fifth-wheel and gooseneck towing
Your vehicle may be equipped with a fifth-wheel prep package. This
package enables your vehicle to accept certain fifth-wheel trailer hitches
and gooseneck ball hitches. The fifth-wheel trailer hitch is attached to
the four mounting pads in the pickup bed; optional 7–pin connector
provided in the bed as well. Alternatively, if a gooseneck ball hitch is
used, the ball is attached to the tube in the center of the bed.
WARNING:The mounting pads in the bed are specifically
designed for certain fifth-wheel trailer hitches and gooseneck ball
hitches. Do not use these mounting pads for other purposes. Doing so
could result in vehicle structural damage, loss of vehicle control, and
personal injury. Contact your authorized dealer to purchase gooseneck
and fifth-wheel hitches that are compatible with your vehicle.
WARNING:Towing trailers beyond the maximum limit of the
towing system could result in vehicle structural damage, loss of
vehicle control and personal injury.
Fifth-wheel and gooseneck hitch ratings
WARNING:The hitch rating listed on the trailer hitch label is
the maximum possible trailer rating. To find the maximum trailer
weight allowed for your specific vehicle, consult your authorized dealer
or theRV and Trailer Towing Guideprovided by your authorized
dealer).
Safety chains
Always connect the trailer’s safety chains to the frame or hook retainers
of the vehicle hitch. To connect the trailer’s safety chains, cross the
chains under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
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Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are
safe if installed properly and adjusted to the manufacturer’s
specifications. The trailer brakes must meet local and Federal
regulations.
WARNING:If you own a trailer with a hydraulic brake system,
do not connect the trailer’s hydraulic brake system directly to
your vehicle’s brake system. The vehicle’s brake system is only
designed to carry the appropriate amount of brake fluid for the vehicle
alone. Connecting a hydraulic trailer braking system could adversely
affect your vehicle’s braking performance, which could result in loss of
vehicle control, crash or serious injury.
The braking system of the tow vehicle is rated for operation at the
GVWR not GCWR.
Integrated trailer brake controller (if equipped)
Your vehicle may be equipped with a fully integrated electronic trailer
brake controller (TBC). When used properly, the TBC helps ensure
smooth and effective trailer braking by powering the trailer’s electric
brakes with a proportional output based on the towing vehicle’s brake
pressure.
The Ford TBC has been tested to be compatible with several major
brands of electric-over-hydraulic trailer brakes; contact your authorized
dealership for information on which brands can be used.
WARNING:The Ford TBC has been verified to be compatible
with trailers having electric-actuated drum brakes (one to four
axles) and some electric-over-hydraulic types, but not hydraulic surge
types. It is the responsibility of the customer to ensure that the trailer
brakes are adjusted appropriately, functioning normally and all electric
connections are properly made. Failure to do so may result in loss of
vehicle control, crash or serious injury.
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The TBC user interface consists of
the following:
1.+/- (GAIN adjustment
buttons):Pressing these buttons
will adjust the TBC’s power output
to the trailer brakes (in
0.5 increments). The GAIN setting
can be increased to a maximum of
10.0 or decreased to a minimum of 0 (no trailer braking). Pressing and
holding a button will raise or lower the setting continuously. The gain
setting will display in the message center as follows: TBC GAIN = XX.X.
The trailer brake controller (TBC) is designed to display three items of
information in the instrument cluster message center. These are: gain
setting, output bar graph, and trailer connectivity status. They will
appear as follows in the message center.
•TBC GAIN = XX.X NO TRAILER: The instrument cluster message
center will display the current gain setting during a given ignition
cycle and when adjusting the gain. This message is also displayed
during manual activation without a trailer connected or when gain
adjustments are made with no trailer connected.
•TBC GAIN = XX.X OUTPUT = //////: When the vehicle’s brake pedal
is pushed, or when the manual control is activated, bar indicators will
illuminate in the instrument cluster message center to indicate the
amount of power going to the trailer brakes relative to the brake pedal
or manual control input. One bar indicates the least amount of output
with six bars indicating maximum output.
•TRAILER CONNECTED:This message is displayed when a correct
trailer wiring connection (a trailer with electric trailer brakes) has
been sensed during a given ignition cycle.
•TRAILER DISCONNECTED:This message is displayed and
accompanied by a single chime, when a trailer connection was
determined and then a disconnection, either intentionally or
unintentionally, has been sensed during a given ignition cycle. It is also
displayed if a truck or trailer wiring fault occurs causing the trailer to
appear disconnected. This message is also displayed during manual
activation without a trailer connected.
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2.Manual control lever:Slide the control lever to the left to activate
power to the trailer’s electric brakes independent of the tow vehicle’s
brakes (see the followingProcedure for adjusting GAINsection for
instructions on proper use of this feature). If the manual control is
activated while the brake is also applied, the greater of the two inputs
determines the power sent to the trailer brakes.
•Stop Lamps:Activating the TBC manual control lever will illuminate
both the trailer brake lamps and the tow vehicle brake lamps except
the center high-mount stop lamp (presuming proper trailer electrical
connection). Pressing the vehicle brake pedal will also illuminate both
trailer and vehicle brake lamps.
Procedure for adjusting GAIN:
The GAIN setting is used to set the TBC for the specific towing
condition and should be changed as towing conditions change. Changes
to towing conditions include trailer load, vehicle load, road conditions
and weather.
The GAIN should be set to provide the maximum trailer braking
assistance while ensuring the trailer wheels do not lock when braking.
Locked trailer wheels may lead to trailer instability.
Note:This should only be performed in a traffic free environment at
speeds of approximately 20–25 mph (30–40 km/h).
1. Make sure the trailer brakes are in good working condition,
functioning normally, and properly adjusted. See your trailer dealer if
necessary.
2. Hook up the trailer and make the electrical connections according to
the trailer manufacturer’s instructions.
3. When a trailer with electric brakes is plugged in, theTRAILER
CONNECTEDmessage will display in the instrument cluster message
center.
4. Use the GAIN adjustment (+/-) buttons to increase or decrease the
GAIN setting to the desired starting point. A GAIN setting of 6.0 is a
good starting point for heavier loads.
5. In a traffic-free environment, tow the trailer on a dry, level surface at
a speed of 20–25 mph (30–40 km/h) and squeeze the manual control
lever completely.
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6. If the trailer wheels lock-up (indicated by squealing tires), reduce the
GAIN setting; if the trailer wheels turn freely, increase the GAIN setting.
Repeat Steps 5 and 6 until the GAIN setting is at a point just below
trailer wheel lock-up. If towing a heavier trailer, trailer wheel lockup may
not be attainable even with the maximum GAIN setting of 10.
Explanation of instrument cluster warning messages:
The TBC interacts with the instrument cluster message center to display
the following messages:
TRAILER BRAKE MODULE FAULT: This message is displayed and
accompanied by a single chime, in response to faults sensed by the TBC.
In the event this message is seen, please contact your authorized dealer
as soon as possible for diagnosis and repair. The TBC may still function,
but performance may be degraded.
WIRING FAULT ON TRAILER: This message is displayed when a
Short circuit on the electric brake output wirehas occurred. If the
WIRING FAULT ON TRAILERmessage is displayed and accompanied
by a single chime, with no trailer connected, the problem is with the
vehicle wiring from the TBC to the 7–pin connector under the bumper. If
the message is only displayed with a trailer connected, the problem is
related to the trailer wiring; consult your trailer dealer for assistance.
This can be a short to ground (i.e., chaffed wire) or a short to voltage
(i.e., pulled pin on trailer emergency break-away battery) or trailer
brakes drawing too much current.
Note:Your TBC can be diagnosed by your authorized dealer to determine
exactly which trailer fault has occurred; however, if the fault is with the
trailer this diagnosis isnotcovered under your Ford warranty.
Points to Remember:
•
Remember to adjust gain setting before using the TBC for the first time.
•Readjust GAIN setting on the TBC (according to procedure above)
whenever road, weather and trailer or vehicle loading conditions
change from those that existed when the gain was initially set.
•The sliding lever on the TBC should be used only for manual
activation of trailer brakes to assist with proper adjustment of the
GAIN. Misuse, such as application during trailer sway, could cause
instability of trailer and/or tow vehicle.
•Avoid towing in adverse weather conditions. The TBC does not
provide anti-lock control of the trailer wheels. Trailer wheels can
lock-up on slippery surfaces, resulting in reduced stability of trailer
and tow vehicle.
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•The TBC interacts with the brake system of the vehicle, including
ABS, in order to reduce the likelihood of trailer wheel lockup.
Therefore, if these systems are not functioning properly the TBC may
not function at full performance.
•When the vehicle is turned off, the TBC Output is disabled and the
display is shut down. Reactivation of the ignition from off to on will
awaken the TBC module.
•The TBC is only a factory or dealer installed item. Ford is not
responsible for warranty or performance of the TBC due to misuse or
customer installation.
•Do not attempt removal of the TBC without consulting the
Workshop Manual.Damage to the unit may result.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure all running
lights, brake lights, turn signals and hazard lights are working. Contact
your authorized dealer or trailer rental agency for proper instructions
and equipment for hooking-up trailer lamps.
Driving while you tow
When towing a trailer:
•Consult your local motor vehicle laws for towing a trailer.
•Do not drive faster than 70 mph (113 km/h) during the first 500 miles
(800 km) of trailer towing and don’t make full-throttle starts.
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Activate the tow/haul feature to eliminate excessive transmission
shifting and assist in transmission cooling. For additional information,
refer toAutomatic transmission operationin theDrivingchapter.
•Allow more distance for stopping with a trailer attached; anticipate
stops and brake gradually.
•Your vehicle may be equipped with a temporary or conventional spare
tire. If the spare tire is different in size (diameter and/or width), tread
type (All-Season or All-Terrain) or is from a different manufacturer
other than the road tires on your vehicle, your spare tire is considered
“temporary”. Consult information on the Tire Label or Safety
Compliance Certification Label for limitations when using.
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Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer toSpecial operating conditionsin the
Scheduled Maintenance Guidechapter.
Trailer towing safety tips
General
•Ensure that the trailer, safety chains and 7–pin electrical connectors
are securely fastened.
•Make sure the truck receiver, draw bar, and coupler are properly
connected and adjusted.
•Check rear view and side mirrors for proper visibility especially when
towing trailer wider than the truck.
•When turning make wide turns to allow trailer tires to properly clear
any obstacles.
•When towing, operate the vehicle at lower speeds than you would
when not towing a trailer. The likelihood of trailer sway is greater at
higher speeds.
•Be prepared for trailer sway due to buffeting when larger vehicles
pass in either direction.
•If you will be towing a trailer frequently in hot weather, hilly
conditions, at GCWR, or any combination of these factors, consider
refilling your rear axle with synthetic gear lubricant if not already so
equipped. Refer toMaintenance product specifications and
capacitiesin theMaintenance and Specificationschapter for the
proper axle lubricant. Remember that regardless of the rear axle
lubricant used, do not tow a trailer for the first 500 miles (800 km) of
a new vehicle, and that the first 500 miles (800 km) of towing be done
at no faster than 70 mph (113 km/h) with no full-throttle starts.
Loading
•Trailer loads should be evenly distributed front to back and left to
right.
•Never exceed truck, trailer, receiver, ball, tongue, tire or coupler
loading recommendations.
•Keep the center-of-gravity low for best handling.
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