2011 FORD KUGA ASSEMBLY

15.General Equipment: Punch16.
303-01- 87
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
87
DISASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
G543498en2008.50 Kuga8/2011
E68948
E68743
1
2
3
4
913202834423327198
7
6
511243837231610
4112
18263240464335292114
17253139454436302215
17.
E113630
18.
E68492

E84406
x20
20.
21.
22.
x4
23.
E84206
24.
25. CAUTION: Note the position of thecomponents before removal.
G543498en2008.50 Kuga8/2011
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALBACK TO CHAPTER INDEX
TO MODEL INDEX
1591284
3711106
2
E64878E68495
19.
E84582
303-01-
88
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
88
DISASSEMBLY

E122192
x10
26. CAUTION: Note the position of thecomponents before removal.
E77266
27. CAUTION: Note the position of thecomponents before removal.
E122197
x5
28.
G543498en2008.50 Kuga8/2011
303-01- 89
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
89
DISASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122198
x12
x12x5
29. CAUTION: Note the position of thecomponents before removal.
G543498en2008.50 Kuga8/2011
303-01- 90
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
90
DISASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122294
x5
30.
E122227
31. CAUTION: Note the position of thecomponents before removal.
G543498en2008.50 Kuga8/2011
303-01- 91
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
91
DISASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122293
x5
G543498en2008.50 Kuga8/2011
303-01-92
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
92
DISASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Cylinder Head(21 165 6)
Special Tool(s)303-361B
Compressor, Valve Spring
E62757
303-361B-06
Adapter for 303-361B
E62041
303-508
Pliers, Valve Stem Seal
21211
Disassembly
1.Special Tool(s): 303-361B, 303-361B-06
E66326
303-361B
303-361B-06
2.Special Tool(s): 303-508
E66114
303-508
Assembly
3.To install, reverse the assembly procedure.
G543499en2008.50 Kuga8/2011
303-01- 93
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
93
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
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Engine(21 134 8)
Assembly
Special Tool(s) / General Equipment303-1054
Locking Tool, Timing Belt
Tensioner
3031054
303-1178
Timing Tool Camshaft
E62051
303-1179
Holding Wrench, Crankshaft
E62035
303-1180
Installer, Crankshaft Front
Seal
E62050
Special Tool(s) / General Equipment303-1181
Installer, Crankshaft Rear
Seal
E62048
303-1182
Timing Tool, Crankshaft
E62027
303-318
Aligner/Installer, Crankshaft
Front Seal
21148
Piston Ring Compressor
Round-Ended Steel Rule
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
WSK-M2G348-A7 /
5U7J-M2G348-BA
Flange Sealant - Anaer-
obic LP
1. NOTE: This step is only necessary when
installing a new component.
Refer to: Specifications (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Specifications).
G543500en2008.50 Kuga8/2011
303-01- 94
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
94
ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL