2011 FORD KUGA cv joint

6.
E67589
7.
E132305
8.If equipped.
E125279
9. CAUTION: Make sure that the ball joint
ball does not rotate.
E99197
10.Special Tool(s): 211-020
E99198
211-020
11 .
E97635
G1076961en2008.50 Kuga8/2011
205-04- 7
Front Drive Halfshafts
205-04- 7
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with automatic transaxle
19.General Equipment: Tire Lever
E132267
All vehicles
20. CAUTIONS:
The inner constant velocity (CV) joint
must not be bent more than 18°.
The outer constant velocity (CV) joint
must not be bent more than 45°.
Special Tool(s): 204-159, 204-605
90
204-159
3
4
1
2
204-605
90
204-159
3
4
1
2
204-605
E132272
G1076961en2008.50 Kuga8/2011
205-04- 10
Front Drive Halfshafts
205-04- 10
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

204-602204-602
E132271
2. NOTE:Make sure that a new component is
installed.
E132269
3. CAUTIONS:
The inner constant velocity (CV) joint
must not be bent more than 18°.
The outer constant velocity (CV) joint
must not be bent more than 45°.
1. Special Tool(s): 204-605
4. Special Tool(s): 204-159
5. Remove the Special Tool(s): 205-775
G1076961en2008.50 Kuga8/2011
205-04- 12
Front Drive Halfshafts
205-04- 12
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

7.
E132381
8.Torque: 83Nm
E97635
9. WARNING: Make sure that a new nut is
installed.
CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 80
Nm
E99197
10. N O T E : This step is only necessary when
installing a new component. NOTE:
Only tighten the nut finger tight at this
stage.
E132273
11 . If equipped.
Torque: 8
Nm
E125279
12.Torque: 5Nm
E132305
G1076961en2008.50 Kuga8/2011
205-04- 14
Front Drive Halfshafts
205-04- 14
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Halfshaft RH — LHD 4WD/RHD 4WD(14 321 0)
Special Tool(s) / General Equipment204-159
Lever, Wheel Knuckle
14039
204-602
Installer, Halfshaft
E62067
204-605
Separator, Lower Arm Ball
Joint
E63772
204-609
Protection Cap, Ball Joint
Gaiter
E75372
205-071-01
Adapter for 205-071 (Thrust
Pad)
15026A01
211-020
Separator, Ball Joint
13006
Puller
Removal
1. NOTE:This step is only necessary when
installing a new component.
E99184
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3. NOTE: This step is only necessary when
installing a new component.
E102112
G1076962en2008.50 Kuga8/2011
205-04- 16
Front Drive Halfshafts
205-04- 16
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.
E67589
7.
E132305
8.If equipped.
E125279
9. CAUTION: Make sure that the ball joint
ball does not rotate.
E99197
10.Special Tool(s): 211-020
E99198
211-020
11 .
E102113
G1076962en2008.50 Kuga8/2011
205-04- 18
Front Drive Halfshafts
205-04- 18
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
18.
x2x2
E132332
All vehicles
19. WARNING: Be prepared to collectescaping fluid.
CAUTIONS:
The inner constant velocity (CV) joint
must not be bent more than 18°.
The outer constant velocity (CV) joint
must not be bent more than 45°.
Special Tool(s): 204-159, 204-605
90
204-159
3
4
1
204-605
2
90
204-159
3
4
1
204-605
2
E132335
20. N O T E : This step is only necessary when
installing a new component.
Special Tool(s): 205-071-01
General Equipment: Puller
G1076962en2008.50 Kuga8/2011
205-04- 20
Front Drive Halfshafts
205-04- 20
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

204-602204-602
E132271
2. CAUTIONS:
The inner constant velocity (CV) joint
must not be bent more than 18°.
The outer constant velocity (CV) joint
must not be bent more than 45°.
Special Tool(s): 204-159, 204-605
G1076962en2008.50 Kuga8/2011
205-04- 22
Front Drive Halfshafts
205-04- 22
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL