2011 FORD KUGA general procedures

40.Torque: 10Nm
E101006
41.Refer to: Battery(414-01 Battery, Mounting and
Cables, Removal and Installation).
42. On both sides.
Torque: 35
Nm
E99147
x3
43.Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
44.
E114689
45. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163646en2008.50 Kuga8/2011
307-01- 100
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 100
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3.Refer to: Transfer Case Fluid Level Check
(307-07 Transfer Case - Vehicles With:
5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle -
6DCT450, General Procedures).
G1163667en2008.50 Kuga8/2011
307-02- 7
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 7
REMOVAL AND INSTALLATION
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7.
E98184
8. CAUTION: Make sure that all openingsare sealed.
E114923
9. CAUTION: Make sure that all openingsare sealed.
E114962
Installation
1.To install, reverse the removal procedure.
2. Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163668en2008.50 Kuga8/2011
307-02- 9
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 9
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

SECTION 307-05 Automatic Transmission/Transaxle
External Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
SPECIFICATIONS
307-05-2
Specifications ........................................................................\
..............................................
DESCRIPTION AND OPERATION 307-05-3
External Controls (Component Location) ........................................................................\
...
307-05-4
External Controls (Overview) ........................................................................\
......................
307-05-4
Transmission range selector ........................................................................\
......................
307-05-4
Transmission range selector lever emergency release ..................................................
GENERAL PROCEDURES
307-05-6
Selector Lever Cable Adjustment — Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD ........................................................................\
..........................................................
REMOVAL AND INSTALLATION 307-05-7
Selector Lever Cable — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD .......
307-05-11
Selector Lever Assembly — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD ..
307-05-1
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-1
.
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Selector Lever Cable Adjustment — Vehicles With: 5-SpeedAutomatic Transaxle - AW55 AWD
Adjustment
1.
E114413
2.
E114414
3.
E114415
4.
E114416
5.Start the engine and move the selector lever
through all the gear positions. Wait until each
gear engages when moving through the gear
positions.
6. Check that the selector lever position indicator
corresponds to the position of the selector lever,
repeat the adjustment procedure if necessary.
7.
E108427
G1163685en2008.50 Kuga8/2011
GENERAL PROCEDURES
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
307-05-
6
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-6
.

Installation
CAUTION: Gearshift cables must not be
kinked or bent.
1. To install, reverse the removal procedure.
2. Torque: 25
Nm1.
2. Torque: 25
Nm
3. Torque: 30Nm
4. Torque: 25Nm
4
x2
2x2
1
3
x2
4
x2
2x2
1
3
x2
E100960
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
G1163686en2008.50 Kuga8/2011
REMOVAL AND INSTALLATION
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3.
Refer to: Selector Lever Cable Adjustment -
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
307-05-10
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-10
.

6.
E114521
7.
E114522
Installation
CAUTION: Gearshift cables must not be
kinked or bent.
1. Install all components in reverse order.
2. Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
G1163687en2008.50 Kuga8/2011
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
307-05-
12
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-12
.

SECTION 307-07 Transfer Case— Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
SPECIFICATIONS
307-07-2
Specifications ........................................................................\
..............................................
DESCRIPTION AND OPERATION 307-07-3
Transfer Case (Component Location) ........................................................................\
........
307-07-8
Transfer Case (System Operation and Component Description) .......................................
307-07-8
System Operation ........................................................................\
.......................................
GENERAL PROCEDURES 307-07-9
Transfer Case Fluid Level Check ........................................................................\
...............
REMOVAL AND INSTALLATION 307-07-10
Transfer Case Connecting Sleeve ........................................................................\
..............
307-07-13
Transfer Case Connecting Sleeve Seals — Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD........................................................................\
............................................. 307-07-14
Transfer Case Rear Seal ........................................................................\
............................
307-07-15
Transfer Case Seal LH........................................................................\
...............................
307-07-17
Transfer Case Seal RH ........................................................................\
...............................
REMOVAL 307-07-18
Transfer Case ........................................................................\
.............................................
INSTALLATION 307-07-19
Transfer Case ........................................................................\
.............................................
307-07-1
Transfer Case
— Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle - 6DCT450
307-07- 1
.
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL