2011 FORD KUGA index

Types of self-locking nuts and bolts
NOTE:There are more types of self-locking fasteners available than shown in following illustration.
E126782
123
4567
Description
Item
Completely coated self-locking bolt
1
Partially coated self-locking bolt
2
Self-locking bolt with a locking washer
3
Self-locking nut with a plastic locking insert
4
Self-locking nut with thread deformation
(3 identations)
5
Self-locking nut with thread deformation
(to oval shape)
6
Self-locking nut with integrated locking ring
7
• All types of seals and gaskets must be discarded and new seals and gaskets installed
unless otherwise stated within the procedure.
• Nuts and bolts with a chemical coating for locking and/or sealing and/or antiseize must be
discarded unless the procedure advises to
reapply the coating with a specified material. • Nuts and bolts with a mechanical locking such
as thread inserts, thread deformation or locking
washers must be discarded and new nuts and
bolts installed unless otherwise stated within
the procedure.
• Torque to yield bolts must be discarded and new torque to yield bolts installed unless
otherwise stated within the procedure,
recognizable by a tightening torque with more
than one stage together with a torque angle.
Reuse of exterior trim parts
All type of glued exterior trim parts or parts
fastened with adhesive tape must be discarded
and new parts installed unless otherwise stated
within the procedure.
Specification data
Specification procedures will only contain technical
data that is not already part of a repair procedure.
Sequence of tasks
If components must be removed or installed in a
specific sequence, the sequence will be identified
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numerically in a graphic and the corresponding text
will be numbered accordingly.
Special Tools, Equipment, Materials and Torque
Figures
Special tools will be shown with the tool numbers
in the illustration. The special tool numbers, general
equipment, materials and torque figures used for
the procedure step will be shown in the text
column.
GAS Graphics
NOTE:Colors used in the graphic are as follows:
4
6
5
14
2
36
5
E141161
Description
Item
Blue - Target or primary component to be
removed/installed (or
disassembled/assembled).
1
Green - Components that need to be
removed prior to or installed after the
target/primary.
2
Description
Item
Brown - Components that need to be
removed prior to or installed after the
target/primary.
3
Yellow - Components to be set aside only,
that remains in the vehicle. Also
highlighted areas to inspect or adjust.
4
Magenta - Electrical connectors and
fasteners such as nuts, bolts, clamps, or
5
clips to be: detached, attached, loosened,
moved, removed or installed.
Pale Blue - Special tool(s), general
equipment, or common tools (used in an
uncommon way).
6
One illustration may have multiple steps assigned
to it.
Numbered pointers are used to indicate the number
of electrical connectors and fasteners such as nuts,
bolts, clamps and clips.
Items in the illustration can be transparent or use
cutouts to show hidden details.
E132042
x2
1
2
3
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E132377
E125925
x2
4
1
3
3
2

E133487
1
2
E132233
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E83478
303-1288
x1
303-12881
2
3
4
x2
E92595
x1
1
2
2
GAS Service Action Icon
Symbols are used inside the graphics and in the
text area to enhance the information display. The
following paragraphs describe the various types
and categories of symbols.
For additional information, refer to:Symbols
Glossary (100-00 General Information,
Description and Operation).
Prohibition symbols advise on prohibited actions
to either avoid damage or health and safety related
risks. These symbols are:
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1
2
1
2
E85026
Health and Safety symbols recommend the use of
particular protection equipment to avoid or at least
reduce the risk or severity of possible injuries.
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2
1
3
E85027
Warning symbols are used to indicate potential
risks resulting from a certain component or area.
E85028
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Instruction symbols are used to apply sealer,
lubricant, weight, tape or cleaning detergent to acomponent.
E84834
Location symbols are used to show the location of
a component or system within the vehicle.
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