2011 FORD KUGA Wiring Diagram Workshop Manual

Powertrain Control Module (PCM) (G1235983)
1254973
2
3
4
5
6
7
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24487296
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6M5T-14A464-UUA
C680
TO PCM TURBO I5
HARNESS 12A690 PIN 46 => 8-EE1A WH-RD 0.50 WE
91S-RL10BK-WHR20.75 S
91S-RL11BK-YER20.75 S9-RJ15GYWE0.75
S91S-RJ14BK-YER20.75 S
91S-RL12BK-BUR20.75 S
91S-RL14BK-GNR20.75 S
91S-LG45BBK-GNR20.50 S
8-RJ18WH-BKR20.75 S
31S-GC21BK-GNR20.75 S
8-RJ17WH-VTR20.75 S
91S-RG3BK-OGR20.75 S
9-RJ12BN-BUR20.75 S
7-RJ3YE-RDR20.5 S
7-RJ2YE-BKR20.50 S
8-RJ21WH-RDR20.75 S
8-RG3WH-BUR20.75 S
91S-RL27BK-RDR20.75 S91S-RL26BK-WHR20.75 S
91S-RL13BK-OGR20.75 S
91S-RH5BK-BUR20.50 S
9-RJ19BN-RDR20.75 S
8-RR9WH-BKR20.75 S
9-RJ3BN-WHR20.5 S
9-RJ2BN-YER20.50 S
9-RJ20BNR20.75 S
8-RJ12GN-RDWE0.75 S
9-RJ17BN-WHR20.75 S
7-RJ20AGYR20.75 S
7-RJ12YE-BUR20.75 S
8-EE1WH-RDWE0.50 S
31S-RL2BK-OGR20.75 S
91-RL22GYWE0.75S
9-RJ4BN-RDR20.75S
9-RJ18BN-YER20.75 S
8-RR6WH-RDR20.75S
8-RR8WH-GNR20.75S
8-RJ2WH-BKR20.50S
9-RJ22BN-BUR20.75 S
9-RJ21BN-RDR20.75 S
33-RG3YE-BUR20.75 S
8-RJ14WHR20.75 S
15S-RJ25GN-RDR20.75 S
9-RG3BN-BUR20.75S
15S-RG3GN-RDR20.75 S
8-RJ4WH-RDR20.75S
8-RJ19WH-RDR20.75 S
8-RR5WHR20.75 S
8-RR7WH-BUR20.75S
8-RJ3WH-VTR20.5S
8-RJ20BBK-GNR20.75 S
8-RJ20WH-GNR20.75 S
32-RG3WH-BUR20.75 S
8-RJ11WH-BUWE0.75 S
8-RJ15BK-GNWE0.75 S
9-RJ14BNR20.75 S
91S-RJ25BK-OGR20.75 S
91S-RJ15GYWE0.75S
303-14B-20
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-20
.
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Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
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6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14B-
21
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-21
.
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Turbocharger Boost Pressure Sensor (G1230393)
123
6M5T-14A464-GCA
HARNESS 12A690 TO BOOST PRESSURE SENSOR C958 G
0.50
WKYE-GN7-RJ37AG
0.50WKBN-GN9-RJ37AG
0.50WKWH-GN8-RJ37A
Powertrain Control Module (PCM) Relay (G1279924)
Throttle Position (TP) Sensor (G1230392)
123
3M5T-14A464-DCA
C630
TO INTAKE THROTTLE POSITION SENSOR
HARNESS 12A690
9-RJ28BNWK0.50
8-RJ28WHWK0.50
7-RJ28YEWK0.50
303-14B- 22
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-22
.
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SECTION 303-14C Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14C-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14C-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14C-14
Crankshaft Position (CKP) Sensor — D ........................................................................\
.....
303-14C-14
Diesel Particulate Filter (DPF) Differential Pressure Sensor ..............................................
303-14C-14
Engine Coolant Temperature (ECT) Sensor — D...............................................................
303-14C-14
Engine Oil Pressure (EOP) Switch — C ........................................................................\
.....
303-14C-14
Fuel Rail Pressure (FRP) Sensor — A ........................................................................\
.......
303-14C-15
Fuel Rail Temperature Sensor — A........................................................................\
............
303-14C-15
Heated Oxygen Sensor (HO2S) ........................................................................\
.................
303-14C-15
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14C-15
Manifold Absolute Pressure and Temperature (MAPT) Sensor — A ..................................
303-14C-15
Mass Air Flow (MAF) Sensor — C........................................................................\
.............
303-14C-16
Powertrain Control Module (PCM) — C ........................................................................\
.....
303-14C-16
Powertrain Control Module (PCM) — D ........................................................................\
.....
303-14C-17
Powertrain Control Module (PCM) — E ........................................................................\
......
303-14C-17
Pre DPF Exhaust Gas Temperature Sensor .......................................................................
303-14C-17
Post DPF Exhaust Gas Temperature Sensor .....................................................................
303-14C-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-14C-1
.
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.
TO DW10 PCM
14K73314K733
14A280
WE-35.0
FOR DIESEL
F
4.0
WA
BK
31-PA1
C281
4
0.50
WA
BU
49-PA6_1
A4
PWM
A2
GND
PWR A1
INCLUDING
COOLING FAN MOTORM
EC01.
25.0
FWK
RD
30-DA25
PM
(+) (-)
.
B+11B-
GROUND
ENGINE
G8
G1
BATTERY
GROUND
25.0
FLR9
BK
31-BA11A25.0
FLR9
BK
31-BA11
BB03
.
+40AF1
GROUND LEFT FRONTG37
C90_34
C281
1
C281
2
0.50
WA
BU
49-PA6A
B2
C418
R14
.
EC05
15-PA41 GN-BK WA 1.030-PA1 RD WA 6.0
4.0
WA
GN-YE
15S-PA6A0.50
WA
BK
31-PA41
S1201.0
WA
GN-RD
15-RH10A
R6
.
E612
91S-RH9 BK-BU WA 0.50
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD
C90_21
GROUND
LEFT FRONT G37
2.5
WA
BK
31-DA3
S121
.Cooling Fan Motor
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORTEJB
GROUNDGGROUNDGGGROUNDFENDER
.Cooling Fan Relay
.Power tra
GROUNDGGROUNDGGGROUNDFENDER
303-14C-2 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
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FJB(PARTIAL)
WA 1.0
ain Control Module (PCM) Relay
303-14C-3 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
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.TO PRE GLOW HEATER 1
.TO PRE GLOW HEATER 2
.TO PRE GLOW HEATER 3
.TO PRE GLOW HEATER 4
.TO STARTER MOTOR
.TO TCM
CAN
CMI = C1E108-C
POWER GND
ACPS RETURN CH 45 ACPS CH 33 ACPS SUPPL CH 21
CH 53 CH 04 POWER GND CH 03 VAPORIZER PUMP CONTROL CMI 07
VAPORIZER GLOW PLUG FEEDBACK CME K3 VAPORIZER GLOW PLUG CONTROL CMI 11 ALTERNATOR COMMAND (PWM) CME J4 ALTERNATOR LOAD CMI 09
O2 SENSOR VM CMI 24 O2 SENSOR IA CMI 22 O2 SENSOR IP CMI 23
O2 SENSOR UN CMI 34
O2 HEATER (PWM) OUTPUT CMI 53
O2 HEATER SUPPL CMI 41 GLOW PLUG DIAGNOSTIC CMI 47
GLOW PLUG CONTROL CME H4
START BLOCKING CME E3
FUEL PUMP RELAY LSD OUTPUT CH 41 STARTER RELAY LSD OUTPUT CH 27
VGT, THROTTLE POSEGR (BYPASS) PO
WAKE UP CH 19
CAN LOW CH 52 CAN HIGH CH 40
T1 AIR INLET TEMP SIGNAL
EXHAUS
T
EXHAUST
INLET METERING VALVE (PWM) OUTPUT CME D4 EGR BYPASS OUTPUT CMI 03
EGR BYPASS SUPPL CMI 17 COOLANT FAN (PWM) OUTPUT CH 13 IGNITION READY CME C1
PWR SUPPLY FOR VGT ACTUATOR CH 01 PWR SUPPLY FOR EGR BYPASS CH 06 PWR SUPPLY FOR O2 HEATER CH 30
CH 05 SWITCHED BATTERY CH 02 MAIN POWER RELAY DRIVE CH 28
CLUTCH BOTTOM SWITCH SIGNAL CH 39
PARTICULATE TRAP PRESSURE SNS/CA
MC
FUEL TEMP/PRE-CAT
A/C RELAY (ON/OFF) OUTPUT CH 16
A/C LOW PRESSURE SWITCH SIGNAL CH 26
A/C MEDIUM PRESSURE SWITCH SIGNAL CME E4
ACCEL PEDAL SENSOR SIGNAL CH 51
CME A2 PARTICULATE TRAP PRESSURE SNS SIG
NCME D2
PARTICULATE TRAP PRESSURE SNS SUPCME C4 EXHAUST GAS TEMP POST-CATALYST SN
SCME A3 EXHAUST GAS TEMP POST-CATALYST SNSCME H2 EXHAUST GAS TEMP PRE-CATALYST SNS CME G2
CO
CO
O
CME F3 AMF/T1 RETURN CME B3 AIR MASS FLOW SIGNAL CME C3
WATER IN FUEL CME D3 CH 22
STOP LAMP SWITCH
NC!
MMT6
SWITCHED BATTERY
POWER GND
CME = C1E108-D
CH = C1E108-E
(SP626 AS CLOSE TO THE PCM AS POSSIBLE)
+
1E167.
SIGPWR
GND
.
1E823
-
+
T11E807
.
C1E108-E_13
C1E108-D_16C1E108-D_13
C1E108-D_20
C1E108-D_39
C1E108-D_19
C1E108-D_28C1E823-A_3
C1E108-C_3C1E167-A_2
C1E807-C_5
C1E807-C_4
C1E108-D_30C1E807-C_2
C1E108-E_53
C1E108-E_3C1E108-E_4
C1E823-A_2
C1E108-D_3
C1E108-E_28
C1E108-D_44
C1E108-C_47
C1E108-E_2
C1E108-E_5
C1E108-E_1
SP482
C1E823-A_1
C1E807-C_3
C1E167-A_1
VE203AC 0.50WK
VT
VE823A 0.50WK
BU-BN
VE720A 0.75WK
VT
VE807B 0.50WK
YE-VT
RE320B 0.75
BU WK
VE808B 0.75WK
BU-GY
BK-GN WK 1.0
A_GD120J
BK-GN WK 1.5
A_GD120ACA_GD120R BK-GN WK 1.5
A_GD120N BK-GN WK 1.5
CBB42AC 0.75WK
GN
CE302AC 0.50WK
YE-BU
CBB02A GN WK 0.50
CE609A 0.50WK
WH-OG
CBB08C GY-YE WK 0.75
GY-YE WK 0.75
CBB08E
CBB08AC 0.75WK
GY-YE
CBB11AA BN WK 0.75
VT-GY WK 0.75
CBB09AC
SIG
GND
1E747
.
SIG
GND
.
1E748
C1E748_2
C1E747_2
C1E749_1C1E749_2
C1E748_1
C1E749_3
C1E747_1
VE726A
0.50WK
YE-GY
VE713A 0.50WK
GN-OG
VE722A 0.50WK
BN
C1E108-E_39CE903GC 0.50WK
BU-OG
SP301
GD129EC BK-YE WK 6.0
G1D129
LEFT FRONT
ENGINE POWER GROUND
0.75WK
GY-YE
CBB08G
C1E108-E_6
C1E108-E_30
GN-WH WK 0.75
CBB12GC1E108-C_17
0.50WK
VT-OG
RE146A
RE145A GY-VT WK 0.50
LE147A BN-BU WK 0.50RE147A 0.50WK
WH-BURE148A 0.50WK
WH-BU
SP302
C1E518_1C1E518_2CE153A GN-VT WK 1.0C1E108-D_40
C1E735_3
C1E735_4C1E735_1C1E735_5C1E735_6C1E735_2AAAO1D 0.50WK
GN-VTAAAO1C WH-BU WK 0.50AAAO1B VT-OG WK 0.50AAAO1A GY-YE WK 0.50
BK-VT WK 0.50
AAAO1F
RD-WH WK 0.50
AAAO1E
C1E108-C_23C1E108-C_22C1E108-C_34C1E108-C_24
C1E108-C_41
C1E108-C_53
0.75WK
GY-YE
CBB08D
0.75WK
GY-YE
CBB08F
C1E108-E_16CH109AC WH-OG WK 0.50
C1E108-E_22CCA29J 0.50WK
GN-RD
VH442BC GN-BN WK 0.50C1E108-E_21
C1E108-E_33C1E108-E_45
C1E108-D_29CDC26B GY-OG WK 0.50
C1E108-E_27YE WK 0.50
CDC12AF
CBB12EC GN-WH WK 1.0
C1ET34_14
C1E108-D_25
C90B 16
C90B 2
C90B21
20
C90B
36
C90B
37
C90B
41
C90B
19
C90B
34
C90B
C90B 17
RH108H
0.50WK
BNLH108BC GY-BN 0.50WK
C90B 8
28
C90B
C90B 4
12
C90B
+
1E518 .
14
C90B
VCCOUTGND
.
1E749
+IP
IA
UN
VM
1E735 .
SP184
C90B 70.50WK
BK-VT
SBE01CC1E108-C_11
0.50WE
GY
SBE01GM
1E523 .C1E523-A_1C1E523-A_20.50WE
BN
SBE01FC1E108-C_7
SBE01A WH-BU WE 1.0C1E156-A_2+
1E156 .
C1E156-A_1SBE01P BK WE 1.0
0.75WK
WH-BU
SBE01EC1E108-D_34
2.5WK
VT
CBB04KC12_E_3
C12_E_4VT WK 2.5
CBB04L
2.5WK
VT
CBB04MC12_E_2
C12_E_12.5WK
VT
CBB04J27
C90B
26
C90B
C90B 25
24
C90B
1.5WK
VT-OG
CBB14A+
1E232
.C1E232-A_1C1E232-A_2GD129C BK-GN WK 1.5C90B 6
2.5
BU-WH WK
CDC35AC11
C90BC11B_1
C1ET47-A_11 2
1ET47
.
C1ET47-A_2
GD120BC BK-GN WK 0.75
BU WK 0.75
CET47AC
VT-WH WK 0.75
CH401ACC1H302-D_2C1H302-D_1GD129DC 1.5WK
BK-GN
.
1H302C90B 18
0.50WK
WH
VDB05L0.50WK
WH-BU
VDB04EC1E108-E_40
C1E108-E_52C90B 151
C90B
SP1140
C90BGN-BU WK 0.75
15-DC33
5
C90B
10-RJ30 GY WK 0.50
91S-RH5 BK-BU WK 0.75
C1E108-E_51
C90B 9C1E108-E_41
C90B3
0.50WK
BK-YE
91S-RE8
0.50WK
BK-BU
91S-PA13
C1E108-E_26
C1E108-D_41
30-BA10 RD WK 0.75C87031
2C8700.50WK
BU
5-EB6A
0.50WK
GY
4-EB6AAS RC
IGREGULATOR
.
DC14C1E108-C_9
C1E108-D_45
10
C90B
39
C90B
C1E108-D_27
C1E108-D_26
SP62613
C90BSBE01B WH-BU WK 1.0
C90B 31C90B32C90B33
91-FA17 BK-RD WK 0.5029
C90B
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve
.
Water-in-Fuel Sensor
1E807.Mass Air Flow (MAF) Sensor
.Pre DPF Exhaust Gas Temperature Sensor
.Post DPF Exhaust Gas Temperature Sensor
ENGINEPOWERGEENGINEPOWERGEEENGINEPOWERGWHEEL ARCH
.Fuel Metering Valve
VE AGN OGVE713AGN OGVE713AGN-OG.Diesel Particulate Filter (DPF) Differential Pressure Sensor
.Heated Oxygen Sensor (HO2S)
.Fuel Vaporizer System Fuel Pump
.Fuel Vaporizer System Glow Plug
.
Fuel Heater
.Reversing Lamp Switch
.Clutch and Clutch Field Coil
.Generator
303-14C-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

OIL LEVEL SIGNALCME D1
ITION/BOOST PRESS SUPPL BOOST PRESS RTN
CMI 38
BOOST PRESS SIG CMI 32
BOOST TEMP SIG
CMI 08
S/RAIL PRESSURE RETURN
RAIL PRESSURE SIGNAL CMI 20
RAIL PRESSURE SUPPL
CMI 13
FUEL INJECTOR LSD3
CME L4
FUEL INJECTOR HSD3
CME L3
FUEL INJECTOR LSD2
CME M2
FUEL INJECTOR HSD2
CME L2
FUEL INJECTOR LSD4
CME M1
FUEL INJECTOR HSD4
CME L1
FLYWHEELFLFLYWHEELYWHEELLLL
4 3
2
NC!
FUEL INJECTOR LSD1 CME M4
FUEL INJECTOR HSD1
CME M3
CMI 19
THROTTLE POS SIGNAL
THROTTLE POS RETURN
CMI 39
THROTTLE VALVE DRIVE -
CMI 42
THROTTLE VALVE DRIVE +
CMI 30
EGR POS SUPPL CMI 15
EGR POS SIGNAL
CMI 25
TGAS RECIRC VALVE DRIVE - CMI 18
TGAS RECIRC VALVE DRIVE +CMI 06
VGT POSITION RETURN CMI 51
VGT POSITION SIGNAL
CMI 35 CMI 14
VGT (PWM) SUPPL
CMI 05
VGT (PWM) OUTPUT
CMI 04
CMI 40
EGR BYPASS POS SIGNAL
CMI 43
EGR BYPASS POS SUPPL
CMI 16
MPOS RETURNCAM POS SIGNAL
CME E1
CRANK POS/CAM POS SUPPL
TALYST SNS/CPS RETURN CME F1
CME G1
CRANK POS SIGNAL
LOW OIL PRESSURE SWITCH
CMI 31
NALPPL
SRETURNSSIGNAL
SIGNAL
CME B2
FUEL TEMPERATURE SIGNAL
CME J3
CME H3
OLANT TEMPERATURE SIGNAL
OLANT TEMPERATURE RETURN CME A4
1
1
2
1ET46
.
1E810 .
.
1E728
C1E711-D_3
C1E711-D_1C1E711-D_2C1E108-D_7
C1E139-B_1
GOLD
C1E108-C_18
C1E139-B_2 GOLDC1E108-C_6
C1E139-B_4GOLDC1E108-C_40
C1E139-B_3GOLDC1E108-C_15C1E139-B_5GOLD
C1E108-C_25
C1E108-D_35
C1E108-D_47
C1E108-D_23
C1E108-D_24
C1E108-D_11
C1E108-D_12
C1E108-D_36
C1E108-D_48
C1E108-C_14C1E825_2
C1E108-C_35C1E825_1
C1E108-C_51C1E825_3
C1E108-C_31C1ET46_C_2
C1E108-D_33C1E728-A_1C1E728-A_2
C1E108-C_13C1E727-A_3
C1E108-C_20C1E727-A_1C1E727-A_2
C1E108-D_32C1E810-D_1C1E810-D_2
D_VE711A
0.50WK
YE-VT
0.75WK
WH-VT
CE101A
CE102A 0.75WK
YE-BU
RE208A 1.0WK
BU
RE207A GN-VT WK 1.0
RE206A BU-OG WK 1.0
RE205A YE-BU WK 1.0
VE825A 0.50WK
VT-BNRE437A 0.50WK
GY
0.50WK
BU-BN
CE908A
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GN
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SP184
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YE
C1E804-A_3C1E804-A_1C1E804-A_4C1E804-A_2
3M5T-14A464-FDB
0.50WK
BU
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GN-BN
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C1E706-1
C1E706-3C1E706-2
0.50WK
GN-BN
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SP182
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WH-OGRE139A 0.50WK
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GY-OG
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BN-WH
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BU-GN
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SIG
GND1E432
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BU-BN
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C1E108-C_16
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C11-X_1
C11-X_2
C11-X_3
C11-X_4
C11-Y_1
C11-Y_2
C11-Y_3
C11-Y_4
VREFVOUTVGRD1E727
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VREFVOUTVGRD1E825.
GNDTEMPPRES.VCC
1E804
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SP1600.50WK
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RE238A
SP302RE143B VT WK 0.50
.Engine Oil Pressure (EOP) Switch
.Engine Coolant Temperature (ECT) Sensor
.Fuel Rail Temperature Sensor
.Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Fuel Rail Pressure (FRP) Sensor
.Turbocharger Variable Vane Position Sensor
Manifold Absolute Pressure and Temperature (MAPT) Sensor
.Crankshaft Position (CKP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Exhaust Gas Recirculation (EGR) Valve
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor
.Throttle Body
303-14C-5 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
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