2011 FORD KUGA Wiring Diagram Workshop Manual

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Page 57 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual SECTION 303-04F Fuel Charging and Controls -
Turbocharger
— 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS)
- DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements:

Page 58 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Turbocharger Variable Vane Actuator (G1336752)
12
6M5T-14A464-KBA
HARNESS 12A690 TO VGT ACTUATOR C1E432 G0.50WK
WH-OG
VE814A
G0.50WK
BU-OG
RE814A
Turbocharger Variable Vane Position Sensor (G1336753)

Page 59 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual SECTION 303-06A Starting System— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-06A-2
Starting System — LHD 4WD ........................

Page 60 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual .TO INSTRUMENT CLUSTER
.TO LIGHT SWITCH
.TO LIGHT SWITCH (PARK LIGHTS)
.TO ABS/ESP MODULE
.TO INSTRUMENT CLUSTER
.TO FN & MPS6 GEAR SHIFT MODULE
.TO AW55 GEAR SHIFT MODULE
.TO PJB (BATT. SAVER)
FJB
GN

.TO INSTRUMENT CLUSTER
.TO LIGHT SWITCH
.TO LIGHT SWITCH (PARK LIGHTS)
.TO ABS/ESP MODULE
.TO INSTRUMENT CLUSTER
.TO FN & MPS6 GEAR SHIFT MODULE
.TO AW55 GEAR SHIFT MODULE
.TO PJB (BATT. SAVER)
FJB
GND ESCL (LOCK)GNDESCL(LOCK)
14401
14K733
LOCK (ESCL)
GND ESCL
PWR ESCL
PARTIAL PJB
PARTIAL
K-LINE
STEERING ELECTRICAL
COLUMN
TO ICL & RADIO
15
14K733
14401 14014
6.0
WA
RD
30-DA1
22
C96
21C1001
WA
OG-WH
29-AB11A
31-AB11A BK WA 1
+
F3 60A
PM
(+) (-)
.
B+
25.0
FWK
RD
30-DA25+
F11 20A
0.50
WA
WH-BK
8-AB33A
0.75
WA
BK-RD
91-AB33A
G77B
LEFT
25C998-AB22A WH-GN WA0
S12C118
25
1
2
E903
.
091S-AB6B BK-RD WA
8-AB33A WH-BK WA0
+10A
F102
10C986C98
C8242
1
2
CB15
.0.35
WA
BK-YE
91-PG6S15
0.75
WA
BK-WH
91-DA6
8-AA57 WH WA0
29-AA57 OG-YE WA0
3C231
C2311
C2314
1.0
WA
RD-BK
30S-AB33
+
F126 20A
G1
BATTERY
GROUND
B-25.0
FLR9
BK
31-BA11
GROUND
LEFT FRONT
G12A
G72A0WA
BK
31-AA57
1
C863
2
C863
29C80991S-PG6 BK-YE WA 0.35
91S-PG6 BK-YE WA 0.35C8241
91S-AB7A BK-WH WA0
C118
2130S-AB33 RD-BK WA 1
C231231S-AB33 BK-RD WA 1.027
C118
31S-AB33 BK-RD WA 1
C457 4
35C4572
S529S-DA2 OG-BU WA 0.35C3209
0.35
WA
OG-BU
29S-BB14
0.35
WA
BK-BU
91-BB14
0.35
WA
BK-BU
91S-BB140.35
WA
BK-BU
91S-BB14A
C112
6591S-BB14 BK-BU WA00WA
BK-BU
91S-BB14A
R4
.
DC21
BB03
.
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3 BK-OG WA 1.0
S11891-BB18 BK-GN WA 0.50
S162
15-DA6 GN-WH WA 1.527
C96
1.5
WA
GN-OG
15-DA5
30S-LE29A RD-GN WA 1.012C320
1.0
WA
RD-GN
30S-LE29
110.50
WA
GN-BK
15S-BB1815S-BB
15-AB1
0.35
WA
YE-RD
75-DA2C10221+F108 7.5A
C102
C112 16
75-DA2
+F13 20A1.5
WA
RD
30-BB17
C1-5
C1-1C1-3
C1-2
DC25 R13
.
50-BB12 GY WA 1.5C90_11
0.50
WA
BK-RD
31S-BB16C90_4
16
C113
50-BB1
0WA
BK-WH
91-AB11
0WA
BK-WH
91-AB11A
29-AB1C1022515
C11229-AB11B OG-WH WA 1.5
0.75
WA
BK-BU
91-DA2G7
DRIVER SIDE
ELECTRONIC GROUND
C112
7
0.35
91-AB6 BK-RD WA
+
F106 20A
C3837
31S-TA32A BK-WH WA 0.35
0.35
WA
BK-RD
31S-AB68
C112
C80925
0.35
WA
BK-RD
31S-AB6
14C118
7C100+10A
F138
0WA
GN-OG
15-AB330.35
WA
GN-OG
15-AB33
1.5
WA
RD
30-BB19D
GND 4
6
HZWSTART123START2558D
STOP
START-STOP
HZW
STOPDC06 .
24
C111
C111 38
0.50
WA
GY-VT
50-BB13C90_31
C90_160.50
WA
GY
50-RE8
0.35
WA
BK-RD
31S-AB6A
S2090.35
WA
BK-BU
91S-AB191S-AB6C BK-RD WA0
C388731S-AB6A BK-RD WA 0.35
WK
BK-RD
31S-BB16
50-BB12 GY WK
50-RE8 GN-BU R2
50-BB13 GY-VT R2
0.35
WA
BK-WH
31S-TA32B
1
0.35
WA
OG-WH
29-BB11C10227
Battery
WHEELARCH
.Clutch Pedal Position (CPP) Switch
CB15.Brake Pedal Position (BPP) Switch
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDROCKER PANEL
ROOF GROUND
.Ignition Relay
EJB
ELECTRONICEELECTRONICEEELECTRONICFENDER
.Starter Relay
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.
Ignition Switch and Hazard Flasher Switch Unit
303-06A-2 Starting System—LHD 4WD
2011.0 Kuga (G1313065)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 61 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual .TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21

.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-3 Starting System—LHD 4WD
2011.0 Kuga (G1313065)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 62 of 655

.TO INSTRUMENT CLUSTER
.TO LIGHT SWITCH
.TO LIGHT SWITCH (PARK LIGHTS)
.TO ABS/ESP MODULE
.TO INSTRUMENT CLUSTER
.TO FN & MPS6 GEAR SHIFT MODULE
.TO AW55 GEAR SHIFT MODULE
.TO PJB (BATT. SAVER)
FJB
GND ESCL (LOCK)GNDESCL(LOCK)
14401
14K733
LOCK (ESCL)
GND ESCL
PWR ESCL
PARTIAL PJB
PARTIAL
K-LINE
STEERING ELECTRICAL
COLUMN
TO ICL & RADIO
15
14K733
14401 14014
6.0
WA
RD
30-DA1
22
C96
21C1001
WA
OG-WH
29-AB11A
31-AB11A BK WA 1
+
F3 60A
PM
(+) (-)
.
B+
25.0
FWK
RD
30-DA25+
F11 20A
0.50
WA
WH-BK
8-AB33A
0.75
WA
BK-RD
91-AB33A
G77B
LEFT
25C998-AB22A WH-GN WA0
S12C118
25
1
2
E903
.
091S-AB6B BK-RD WA
8-AB33A WH-BK WA0
+10A
F102
10C986C98
C8242
1
2
CB15
.0.35
WA
BK-YE
91-PG6S15
0.75
WA
BK-WH
91-DA6
8-AA57 WH WA0
29-AA57 OG-YE WA0
3C231
C2311
C2314
1.0
WA
RD-BK
30S-AB33
+
F126 20A
G1
BATTERY
GROUND
B-25.0
FLR9
BK
31-BA11
GROUND
LEFT FRONT
G12A
G72A0WA
BK
31-AA57
1
C863
2
C863
29C80991S-PG6 BK-YE WA 0.35
91S-PG6 BK-YE WA 0.35C8241
91S-AB7A BK-WH WA0
C118
2130S-AB33 RD-BK WA 1
C231231S-AB33 BK-RD WA 1.027
C118
31S-AB33 BK-RD WA 1
C457 4
35C4572
S529S-DA2 OG-BU WA 0.35C3209
0.35
WA
OG-BU
29S-BB14
0.35
WA
BK-BU
91-BB14
0.35
WA
BK-BU
91S-BB140.35
WA
BK-BU
91S-BB14A
C112
6591S-BB14 BK-BU WA00WA
BK-BU
91S-BB14A
R4
.
DC21
BB03
.
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3 BK-OG WA 1.0
S11891-BB18 BK-GN WA 0.50
S162
15-DA6 GN-WH WA 1.527
C96
1.5
WA
GN-OG
15-DA5
30S-LE29A RD-GN WA 1.012C320
1.0
WA
RD-GN
30S-LE29
110.50
WA
GN-BK
15S-BB1815S-BB
15-AB1
0.35
WA
YE-RD
75-DA2C10221+F108 7.5A
C102
C112 16
75-DA2
+F13 20A1.5
WA
RD
30-BB17
C1-5
C1-1C1-3
C1-2
DC25 R13
.
50-BB12 GY WA 1.5C90_11
0.50
WA
BK-RD
31S-BB16C90_4
16
C113
50-BB1
0WA
BK-WH
91-AB11
0WA
BK-WH
91-AB11A
29-AB1C1022515
C11229-AB11B OG-WH WA 1.5
0.75
WA
BK-BU
91-DA2G7
DRIVER SIDE
ELECTRONIC GROUND
C112
7
0.35
91-AB6 BK-RD WA
+
F106 20A
C3837
31S-TA32A BK-WH WA 0.35
0.35
WA
BK-RD
31S-AB68
C112
C80925
0.35
WA
BK-RD
31S-AB6
14C118
7C100+10A
F138
0WA
GN-OG
15-AB330.35
WA
GN-OG
15-AB33
1.5
WA
RD
30-BB19D
GND 4
6
HZWSTART123START2558D
STOP
START-STOP
HZW
STOPDC06 .
24
C111
C111 38
0.50
WA
GY-VT
50-BB13C90_31
C90_160.50
WA
GY
50-RE8
0.35
WA
BK-RD
31S-AB6A
S2090.35
WA
BK-BU
91S-AB191S-AB6C BK-RD WA0
C388731S-AB6A BK-RD WA 0.35
WK
BK-RD
31S-BB16
50-BB12 GY WK
50-RE8 GN-BU R2
50-BB13 GY-VT R2
0.35
WA
BK-WH
31S-TA32B
1
0.35
WA
OG-WH
29-BB11C10227
Battery
WHEELARCH
.Clutch Pedal Position (CPP) Switch
CB15.Brake Pedal Position (BPP) Switch
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDROCKER PANEL
ROOF GROUND
.Ignition Relay
EJB
ELECTRONICEELECTRONICEEELECTRONICFENDER
.Starter Relay
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.
Ignition Switch and Hazard Flasher Switch Unit
303-06A-4 Starting System—RHD 4WD
2011.0 Kuga (G1313066)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 63 of 655

.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-5 Starting System—RHD 4WD
2011.0 Kuga (G1313066)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 64 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Starter Motor (G1235956)
1
3M5T-14463-BNA
C109
TO STARTER MOTOR
HARNESS 14A280 PIN 1 => 30-BB10B RD 35.0 WK + 30-BA6B RD 35.0 WK 30-BB10 RD FLR9 25.0 + 30-BA6 RD FLR9 25.0
Starter Motor (G1235957)
1
9

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