2011 FORD KUGA Wiring Diagram Workshop Manual

SECTION 303-08B Engine Emission Control— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve — A ............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor — C .................
303-08B-2
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve ..............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Valve — B ....................................................................
303-08B-3
Exhaust Gas Recirculation (EGR) Valve Position Sensor ..................................................
303-08B-3
Positive Crankcase Ventilation (PCV) Valve .......................................................................
303-08B-1
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B- 1
.
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Exhaust Gas Recirculation (EGR) Cooler Bypass Valve—A (G1336766)
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor—C (G1336764)
123
6M5T-14A464-FCA
HARNESS 12A690 TO EGR BYPASS POSITION SENSOR C1E756-C G0.50WK
BN-WH
LE139AB
G0.50WK
BN-WH
RE139AB
G0.50WK
WH-OG
VE721AB
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve (G1230348)
123456
6M5T-14A464-DFA
HARNESS 12A690 TO EGR VALVE (HEAT EXCHANGER) C833 G
0.50
WKBN-GN9-RL7
G
0.75WKBK-GN91S-RL7G
0.75WKGN-BK15S-RL7G
0.50WKYE-GN7-RL7G
0.50WKWH-GN8-RL7
Exhaust Gas Recirculation (EGR) Valve—B (G1336763)
1
5
234
5M5T-14A464-EAA
HARNESS 12A690 TO EGR VALVE C1E139-B G0.75WK
WH-VT
CE101A
G0.50WK
BN-WH
LE139A G0.75WK
YE-BU
CE102A
G0.50WK
WH-OG
VE721A
G0.50WK
GY-OG
RE139A
201

1.0 Kuga
303-08B- 2
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-2
.
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Exhaust Gas Recirculation (EGR) Valve Position Sensor (G1230349)
12
6M5T-14A464-GBA
HARNESS 12A690 TO EGR THROTTLE POSITION (CONTROL) C860 G0.75
WKGN-BK15S-RJ37G
0.75WKGN-BK15-RJ37
Positive Crankcase Ventilation (PCV) Valve (G1230350)
12
6M5T-14A464-JBA
HARNESS 12A690 FUEL PRESSURE REGULATOR C859 G1.0
WKGN-BU15S-RL42G1.0WKBK-BU91S-RL42
303-08B-
3
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-3
.
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SECTION 303-13 Evaporative Emissions
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-13-2
Evaporative Emission Canister Purge Valve ......................................................................
303-13-1
Evaporative Emissions
303-13- 1
.
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Evaporative Emission Canister Purge Valve (G1230353)
21
6G9T-14A464-XEA2
1
C902
TO EVAP CANISTER PURGE VALVE
HARNESS 12A690
201

1.0 Kuga
303-13- 2
Evaporative Emissions
303-13-2
.
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SECTION 303-14A Electronic Engine Controls— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14A-2
Engine Control — Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD ......
303-14A-8
Engine Control — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, LHD 4WD .
303-14A-14
Engine Control — Vehicles With: 6-Speed Manual Transaxle - M66 AWD, RHD 4WD .....
303-14A-20
Engine Control — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, RHD 4WD .
ELECTRICAL CONNECTORS 303-14A-26
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14A-26
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14A-26
Catalyst Monitor Sensor ........................................................................\
.............................
303-14A-26
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14A-27
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14A-27
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14A-27
Crankshaft Position (CKP) Sensor ........................................................................\
.............
303-14A-27
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14A-28
Exhaust Camshaft Position (CMP) Sensor ........................................................................\
.
303-14A-28
Exhaust Variable Valve Timing (VVT) Oil Control Solenoid ................................................
303-14A-28
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14A-28
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14A-29
Fuel Rail Pressure and Temperature Sensor .....................................................................
303-14A-29
Heated Oxygen Sensor (HO2S) ........................................................................\
.................
303-14A-29
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14A-29
Intake Variable Valve Timing (VVT) Oil Control Solenoid ...................................................
303-14A-30
Knock Sensor (KS) ........................................................................\
.....................................
303-14A-30
Manifold Absolute Pressure and Temperature (MAPT) Sensor ..........................................
303-14A-30
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14A-31
Powertrain Control Module (PCM) ........................................................................\
..............
303-14A-32
Powertrain Control Module (PCM) ........................................................................\
..............
303-14A-1
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-
1
.
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.
TO TURBO I5 PCM
6.0
WA
BK
31-PA1
C281
4
0.50
WA
BU
49-PA6
A4
PWM
A2
GND
PWR A1
INCLUDING
COOLING FAN MOTORM
EC01.
25.0
FWK
RD
30-DA25
PM
(+) (-)
.
B+11B-
GROUND
ENGINE
G8
G1
BATTERY
GROUND
25.0
FLR9
BK
31-BA11A25.0
FLR9
BK
31-BA11
BB03 .
+40AF1
GROUND LEFT FRONT
G37
C90_34
C281
1
C281
2
49-PA6 BU R2 0.50
S
C681
8
R14
.
EC05
15-PA41 GN-BK WA 1.030-PA1 RD WA 6.0
60
WA
RD
30-PA10.50
WA
BK
31-PA41
S1201.0
WA
GN-RD
15-RH10A
+
F9 20A
30-RH10 RD WA 1.0
GROUND
LEFT FRONT G37
2.5
WA
BK
31-DA3
S121
.Cooling Fan Motor
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORTEJB
GROUNDGGROUNDGGGROUNDFENDER
.Cooling Fan Relay
GROUNDGGROUNDGGGROUNDFENDER
303-14A-2 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
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FJB(PARTIAL)
R6.
E612
91S-RH9 BK-BU WA 0.50
30-RH9 RD WA 1.0
C90_21
.Powertrain Control Module (PCM) Relay
303-14A-3 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
201 1.0 Kuga (G1313076)
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