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143
VEHICLE MAINTENANCE
SCHEDULED SERVICING
Correct servicing is essential for
ensuring long vehicle life under the
best conditions.
This is why Fiat has planned a series
of checks and services every 35,000
km.
It is, however, important to
remember that scheduled servicing
does not completely cover all the
requirements of the vehicle: even in
the initial period before 35,000 km,
and then subsequently, between one
service and another, ordinary care is
always required such as routine
checks involving topping up fluid
levels, checking tyre pressures etc.IMPORTANT Scheduled Servicing
coupons are required by the
Manufacturer.
Failure to comply with the schedule
may invalidate the warranty.
Scheduled Servicing can be carried
out by any Fiat Dealership, at pre-
established times.If during each operation, in addition
to those scheduled, the need arises
for further replacements or repairs,
these may only be carried out with
the explicit agreement of the
Customer. IMPORTANT You are
advised to contact a Fiat Dealership
in the event of any minor operating
faults, without waiting for the next
service coupon.
If the vehicle is used frequently for
towing, the interval between
scheduled servicing must be
reduced.
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21 42 63 84 105
35 70 105 140 175
24 48 72 96 120
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144
SCHEDULED SERVICING PLAN
Service coupons must be performed every 35,000 km.
Thousands of miles
Thousands of kilometres
Months
Check battery charge status and recharge if necessary
Check tyre conditions/wear and adjust pressure, if required
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, passenger compartment, glove compartment,
instrument panel warning lights, etc.)
Check operation of windscreen washer system and adjust jets
if necessary
Check windscreen wiper blade position/wear
Check cleanliness of bonnet and boot locks, as well as
cleanliness and lubrication of linkages
Visually inspect condition of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber
elements (boots, sleeves, bushes, etc.)
Check condition and wear of front disc brake pads
and operation of pad wear indicator
Check rear drum brake lining condition and wear
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145
Thousands of miles
Thousands of kilometres
Months
Check and, if necessary, top up fluid levels (engine coolant,
hydraulic clutch/brakes, windscreen washer, battery, etc.)
Visual check of accessory drive belt(s) conditions
(versions without automatic tensioner)
Check tension of accessory drive belt
(versions without automatic tensioner)
Check handbrake lever travel and adjust, if required
Check exhaust emissions/smokiness
Check operation of engine management systems
(using diagnosis socket)
Check manual gearbox oil level
Replace fuel filter cartridge (diesel versions)
Replace accessory drive belt(s)
Replace air cleaner cartridge
21 42 63 84 105
35 70 105 140 175
24 48 72 96 120
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146
If the vehicle is driven mainly in towns, the engine oil and oil filter must be changed every
12 months.
21 42 63 84 105
35 70 105 140 175
24 48 72 96 120
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Thousands of miles
Thousands of kilometres
Months
Change engine oil and oil filter (versions with DPF) (*)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) The actual interval for changing the oil and replacing the engine oil filter depends on the vehicle usage conditions and is
signalled by the warning light vor message (if present) on the instrument panel or, in any case, every 24 months.
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147
PERIODIC CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up the following:
– engine coolant level;
– brake fluid level;
– windscreen washer fluid level;
– tyre pressure and conditions;
– operation of lighting system
(headlights, direction indicators,
hazard warning lights, etc.);
– operation of windscreen
washer/wiper system and
position/wear of windscreen/rear
window wiper blades;
Every 3,000 km check and top up if
required: engine oil level.
You are advised to use PETRONAS
LUBRICANTS products, which have
been designed and produced
specifically for Fiat vehicles (see table
“Capacities” in the “Technical
specifications” section).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
– towing a trailer or caravan;
– dusty roads;
– short, repeated journeys (less
than 7-8 km) at sub-zero
temperatures;
– engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more frequently than indicated
in the Scheduled Servicing Plan:
– check front disc brake pad
conditions and wear;
– check cleanliness of bonnet and
boot locks, and cleanliness and
lubrication of linkages;– visually inspect the conditions of:
engine, gearbox, transmission,
pipes and hoses
(exhaust/fuel/brakes), rubber parts
(boots/sleeves/bushes, etc.);
– check battery charge and fluid
level (electrolyte);
– visually inspect the condition of
the accessory drive belts;
– check and, if necessary, change
engine oil and replace oil filter;
– check pollen filter and replace, if
required;
– check air cleaner and replace, if
required.
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148
CHECKING LEVELS
Never smoke while
working in the engine
compartment: inflammable
gases and vapours may be
present, constituting a fire risk.
WARNING
When topping up, take
care not to mix up the
various types of fluids:
they are not compatible with
each other and could seriously
damage the vehicle.
fig. 152 - 1.3 Multijet 16Vversion
F0X0136m
1. engine oil - 2. battery - 3. brake fluid - 4. windscreen washer fluid -
5. engine coolant - 6. power steering fluid - 7. diesel filter
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149
ENGINE OIL fig. 153
Engine oil level checkCheck the oil level a few minutes
(about 5) after the engine has
stopped, with the vehicle parked on
level ground.
Take out the engine oil dipstick
A-fig. 153, clean it and then fully
reinsert it, take it out again and
check that the level is between the
MIN and MAX marks on the
dipstick. The interval between MIN
and MAX corresponds to about
1 litre of oil.
AB
fig. 153
F0X0137m
Always top up using
engine oil of the same
specifications as that
already in the engine.
Be very careful when
working in the engine
compartment when the engine
is hot: you may get burned.
Remember that the fan may
start up if the engine is hot:
this could injure you. Scarves,
ties and other loose clothing
may be pulled by moving parts.
WARNING
Topping up the engine oil
If the oil level is near or under the
MIN mark, add oil through the filler
B-fig. 153 until it reaches the MAX
mark.
The oil level must never exceed the
MAX mark.
IMPORTANT If the engine oil level,
after a routine check, is above the
MAX level, contact a Fiat Dealership
to have the correct level restored.
IMPORTANT After adding or
changing the oil, let the engine turn
over for a few seconds and wait a
few minutes after stopping it before
you check the level.
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150
When the vehicle is used in
particularly harsh weather
conditions, we recommend using a
60-40 mixture of PARAFLU
UPand
demineralised water.
fig. 154
F0X0138m
ENGINE OIL CONSUMPTION
The maximum engine oil
consumption is usually 400 grams
every 1000 km.
When the vehicle is new, the engine
needs to be run in, therefore the
engine oil consumption can only be
considered stabilised after the first
5,000–6,000 km.
IMPORTANT The oil consumption
depends on the driving style and the
conditions under which the vehicle is
used.ENGINE COOLANT fig. 154
The coolant level must be checked
when the engine is cold and must be
above the MIN mark on the
reservoir.
If the level is low, slowly pour a
mixture of 50% demineralised water
and 50% PARAFLU
UPby PETRONAS
LUBRICANTS through the filler A
until the level is nearly at MAX.
A 50-50 mixture of PARAFLU
UPand
distilled water gives freeze
protection to –35°C.
Used engine oil and the
oil filter contain harmful
substances for the
environment. It is advisable to
have oil and filters changed by a
Fiat Dealership, where they will
be disposed of properly and in
accordance with the law.
The engine cooling
system uses PARAFLUUP
protective antifreeze
fluid. Use fluid of the same type
contained in the cooling system
for any top-ups. PARAFLU
UP
cannot be mixed with any other
type of fluid. If this happens, do
not under any circumstances
start the engine and contact a
Fiat Dealership.