2011 FIAT FREEMONT engine

To minimize the possibility of catalyst damage:
• Do not shut OFF the engine or interrupt the ignitionwhen the transmission is in gear and the vehicle is in motion.
• Do not try to start the engine by pushing or towing the vehicle.
• Do not idle the engine with any ignition coil connec- tors disconnected for prolonged periods.
COOLING SYSTEM
WARNING!
 When working near the radiator cool-
ing fan, disconnect the fan motor lead or
turn the ignition switch to the LOCK position.The
fan is temperature controlled and can start at
any time the ignition switch is in the ON position.
 You or others can be badly burned by hot
coolant or steam from your radiator. If you see or
hear steam coming from under the hood, do not
open the hood until the radiator has had time to
cool. Never try to open a cooling system pressure
cap when the radiator is hot .
Coolant Checks
Check engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather,
where applicable). If coolant is dirty or rusty in appear-
ance, the system should be drained, flushed, and re-
filled with fresh coolant. Check the front of the A/C
condenser for any accumulation of bugs, leaves, etc. If dirty, clean by gently spraying water from a garden hose
vertically down the face of the condenser.
Check the coolant recovery bottle tubing for brittle
rubber, cracking, tears, cuts, and tightness of the con-
nection at the bottle and radiator. Inspect the entire
system for leaks.
Cooling System – Drain, Flush, And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
If the solution is dirty or contains a considerable
amount of sediment, clean and flush with a reliable
cooling system cleaner. Follow with a thorough rinsing
to remove all deposits and chemicals. Properly dispose
of the old engine coolant (antifreeze) solution.
Selection Of Coolant – 2.0L Diesel Engine
Use only the manufacturer's recommended coolant
(antifreeze). Refer to “Fluids, Lubricants, and Genuine
Parts” in “Technical Specifications” for further informa-tion.
 Do not use HOAT (Hybrid Organic Ad-
ditive Technology) products in the Diesel
Engine.
 Do not use OAT (Organic Additive Technology)
products containing 2-EH (2–ethyl hexanol).
(Continued)
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(Continued)
 Do not use plain water alone or alcohol base
engine coolant (antifreeze) products. Do not use
additional rust inhibitors or antirust products, as
they may not be compatible with the radiator
engine coolant and may plug the radiator.
 This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propyl-
ene Glycol based coolants is not recommended.
Adding Coolant – 2.0L Diesel Engine
Your vehicle has been built with an improved engine
coolant (antifreeze) that allows extended maintenance
intervals. This coolant can be used up to five years or
168 000 km before replacement. To prevent reducing
this extended maintenance period, it is important that
you use the same coolant throughout the life of your
vehicle.
Please note that it is the owner's responsibility to
maintain the proper level of protection against freezing
according to the temperatures occurring in the area
where the vehicle is operated.
NOTE: Mixing coolant types will decrease the life of
the engine coolant (antifreeze) and will require more
frequent coolant changes.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
coolant, and to ensure that coolant will return to the
radiator from the coolant recovery bottle. The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing sur-
faces.
WARNING!
 The warning words “DO NOT OPEN
HOT” on the cooling system pressure
cap are a safety precaution. Never add coolant
when the engine is overheated. Do not loosen or
remove the cap to cool an overheated engine.
Heat causes pressure to build up in the cooling
system. To prevent scalding or injury, do not re-
move the pressure cap while the system is hot or
under pressure.
 Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result .
Disposal Of Used Coolant
Used ethylene glycol-based engine coolant is a regu-
lated substance requiring proper disposal. Check with
your local authorities to determine the disposal rules
for your community. To prevent ingestion by animals or
children, do not store ethylene glycol-based engine
coolant in open containers or allow it to remain in
puddles on the ground. If ingested by a child, contact a
physician immediately. Clean up any ground spills
immediately.
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Coolant Level
The radiator normally remains completely full, so there
is no need to remove the radiator cap unless checking
for coolant freeze point or replacing coolant. Advise
your service attendant of this. As long as the engine
operating temperature is satisfactory, the coolant
bottle need only be checked once a month. When
additional coolant is needed to maintain the proper
level, it should be added to the coolant bottle. Do not
overfill.
Points To Remember
NOTE:When the vehicle is stopped after a few miles
(kilometers) of operation, you may observe vapor
coming from the front of the engine compartment.
This is normally a result of moisture from rain, snow, or
high humidity accumulating on the radiator and being
vaporized when the thermostat opens, allowing hot
coolant to enter the radiator.
If an examination of your engine compartment shows
no evidence of radiator or hose leaks, the vehicle may
be safely driven. The vapor will soon dissipate.
• Do not overfill the coolant recovery bottle.
• Check coolant freeze point in the radiator and in the coolant recovery bottle. If antifreeze needs to be
added, contents of coolant recovery bottle must also
be protected against freezing.
• If frequent coolant additions are required, or if the level in the coolant recovery bottle does not drop
when the engine cools, the cooling system should be
pressure tested for leaks. • Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is equipped with air conditioning, keep the front of the
condenser clean.
• Do not change the thermostat for Summer or Win- ter operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs
may result in unsatisfactory coolant performance,
poor gas mileage, and increased emissions.
BRAKE SYSTEM
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake fail-
ure and possibly an accident . Driving
with your foot resting or riding on the brake
pedal can result in abnormally high brake tem-
peratures, excessive lining wear, and possible
brake damage.You would not have your full brak-
ing capacity in an emergency.
Master Cylinder – Brake Fluid Level Check
Check the fluid level in the master cylinder immediately
if the “Brake Warning Light” indicates system failure.
Check the fluid level in the master cylinder when
performing underhood services.
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Clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the
brake fluid reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Fluid level can be expected to fall as the brake pads
wear. Brake fluid level should be checked when pads are
replaced. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturer's recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Technical Specifications” for further information.
WARNING!
 Use only manufacturer's recom-
mended brake fluid. Refer to “Fluids, Lu-
bricants, and Genuine Parts” in “Technical Speci-
fications” for further information. Using the
wrong type of brake fluid can severely damage
your brake system and/or impair its perfor-
mance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
(Continued)(Continued)
 To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all
times. Brake fluid in a open container absorbs
moisture from the air resulting in a lower boiling
point . This may cause it to boil unexpectedly
during hard or prolonged braking, resulting in
sudden brake failure. This could result in a acci-
dent .
 Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should
be taken to avoid its contact with these surfaces.
 Do not allow petroleum based fluid to con-
taminate the brake fluid. Brake seal components
could be damaged, causing partial or complete
brake failure.This could result in an accident .
MANUAL TRANSMISSION
Fluid Level Check
Visually inspect manual transmission for leakage at each
oil change. Add fluid, if necessary, to maintain the
proper fluid level.
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vehicle. This spare tire may be used in the tire rotation
for your vehicle. If your vehicle has this option refer to
an authorized tire dealer for the recommended tire
rotation pattern.
If your vehicle is not equipped with an original equip-
ment tire and wheel as a spare, a non-matching tem-
porary emergency use spare may be equipped with
your vehicle. Temporary use spares are engineered to
be used only with your vehicle. Your vehicle may be
equipped with one of the following types of non-
matching temporary use spares; compact, full size, or
limited-use. Do not install more than one non-
matching temporary use spare tire/wheel on the ve-
hicle at any given time.
Because of the reduced ground clear-
ance, do not take your vehicle through an
automatic car wash with a compact , full
size or limited-use temporary spare installed.
Damage to the vehicle may result .
COMPACT SPARE TIRE – IF EQUIPPED
The compact spare is for temporary emergency use
only. You can identify if your vehicle is equipped with a
compact spare by looking at the spare tire description
on the Tire and Loading Information Placard located on
the driver’s side door opening or on the sidewall of the
tire. Compact spare tire descriptions begin with the
letter “T” or “S” preceding the size designation. Ex-
ample: T145/80D18 103M.
T, S = Temporary Spare Tire Since this tire has limited tread life the original equip-
ment tire should be repaired (or replaced) and rein-
stalled on your vehicle at the first opportunity.
Do not install a wheel cover or attempt to mount a
conventional tire on the compact spare wheel, since
the wheel is designed specifically for the compact spare
tire. Do not install more than one compact spare tire
and wheel on the vehicle at any given time
WARNING!
Compact spares are for temporary
emergency use only. With these spares,
do not drive more than 50 mph (80 km/h). Tem-
porary use spares have limited tread life. When
the tread is worn to the tread wear indicators,
the temporary use spare tire needs to be re-
placed. Be sure to follow the warnings, which
apply to your spare. Failure to do so could result
in spare tire failure and loss of vehicle control.
FULL SIZE SPARE – IF EQUIPPED
The full size spare is for temporary emergency use only.
This tire may look like the original equipped tire on the
front or rear axle of your vehicle, but it is not. This
spare tire may have limited tread life. When the tread is
worn to the tread wear indicators, the temporary use
full size spare tire needs to be replaced. Since it is not
the same as your original equipment tire, replace (or
repair) the original equipment tire and reinstall on the
vehicle at the first opportunity. 237
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WARNING!
 Do not use a tire, wheel size or rating
other than that specified for your ve-
hicle. Some combinations of unapproved tires
and wheels may change suspension dimensions
and performance characteristics, resulting in
changes to steering, handling, and braking of your
vehicle. This can cause unpredictable handling
and stress to steering and suspension compo-
nents.You could lose control and have a collision
resulting in serious injury or death. Use only the
tire and wheel sizes with load ratings approved
for your vehicle.
 Never use a tire with a smaller load index or
capacity, other than what was originally
equipped on your vehicle. Using a tire with a
smaller load index could result in tire overloading
and failure. You could lose control and have a
collision.
 Failure to equip your vehicle with tires having
adequate speed capability can result in sudden
tire failure and loss of vehicle control.Replacing original tires with tires of a
different size may result in false speed-
ometer and odometer readings. FUEL REQUIREMENTS — DIESEL ENGINE
Use Premium Quality Diesel fuels with a Cetane rating
of 50 or higher, and meeting the EN590 standard are
highly recommended. See your authorized dealer for
further information regarding fuels available in your
area.
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FLUID CAPACITIES
Metric
Fuel (Approximate) 77.6 Liters
Engine Oil with Filter
2.0L Diesel Engine 5.2 Liters
Cooling System *
2.0L Diesel Engine and Single- or Dual-Zone Climate Control System 7.5 Liters
2.0L Diesel Engine and Three-Zone Climate Control System 9.3 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
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FLUIDS, LUBRICANTS, AND GENUINE PARTS ENGINEComponent Fluids, Lubricants, and Genuine Parts
Engine Coolant – 2.0L Diesel EngineExceeds CUNA NC 956-16, ASTM D 3306 specifications. Qualification FIAT
9.55523 (PARAFLU UP* Contractual Technical Reference No. F101.M01) –
Usage ratio: 50% water 50% PARAFLU UP
Engine Oil – 2.0L Diesel Engine Grade SAE 5W-30 fully synthetic lubricant that meets Qualification FIAT
9.55535-S1 (SELENIA WR P.E. Contractual Technical Reference No.F510.D07)**
Fuel Selection – 2.0L Diesel Engine 50 Cetane or higher (Less than 15 ppm Sulfur).
Fuel Additive – 2.0L Diesel Engine Diesel antifreeze additive with protective action for diesel engines (TUTELA
DIESEL ART Contractual Technical Reference No. F601.L06) – Add 25 cc for
every 10 liters of diesel fuel.
* When the engine is used under particularly harsh
climate conditions, we recommend using a 60% mix-
ture of PARAFLU UP and 40% demineralized water. Do
not add or mix with other fluids with different specifi-
cations to those described ** For diesel engines, in emergency situations where
genuine products are not available, it is acceptable to
use lubricants with at least ACEA C2 performance. If
this happens, optimum engine performance is not guar-
anteed and it is recommended that the lubricant is
replaced as soon as possible with recommended lubri-
cants at your FIAT dealership. Use of products with
specifications below ACEA C2 in diesel engines could
cause damage to the engine that is not covered by the
warranty.
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