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AT-260
< SERVICE INFORMATION >
DISASSEMBLY
16. Remove manual valve from control valve assembly.•Inspect the sliding surfaces of manual valve and valve
body, and replace if damaged or dented.
CAUTION:
Be careful not to drop manual valve.
17. Remove O-ring from terminal body.
18. Remove return spring from servo release accumulator piston.
19. Apply compressed air into the oil hole as shown, and remove servo release accumulator piston from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. Cover the area with lint-free
cloth and blow air little by little to avoid this.
20. Apply compressed air into the oil hole as shown, and remove N- D accumulator piston and return spring from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. Cover the area with lint free-
cloth and blow air little by little to avoid this.
21. Remove O-rings (1) from servo release accumulator piston (2) and N-D accumulator piston (3).
CAUTION:
Wrap the removed servo release accumulator piston (2) and
N-D accumulator piston (3) in a lint-free cloth.
SCIA3150E
SCIA3477E
SAT019DA
SAT020D
SCIA6033J
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REPAIR FOR COMPONENT PARTSAT-281
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
1. Install oil pump housing oil seal on oil pump housing.
CAUTION:
• Do not reuse oil pump housing oil seal.
• Apply ATF to outer surface of oil pump housing oil seal.
2. Install inner gear and outer gear on oil pump housing. CAUTION:
Be careful with the di rection of inner gear.
3. Install oil pump cover on oil pump housing.
a. Wrap masking tape around splines of oil pump cover assembly to protect seal. Position oil pump cover assembly on oil pump
housing assembly, then remove masking tape.
b. Tighten oil pump cover bolts in the order as shown, and then tighten them to the specified torque in the same order. Refer to
AT-278, "
Oil Pump".
4. Install seal rings (1) to oil pump assembly (2) carefully after packing ring groove with petroleum jelly.
CAUTION:
Do not spread gap of seal ri ngs (1) excessively while install-
ing. The seal rings (1) may be deformed.
Control Valve AssemblyINFOID:0000000005397438
COMPONENTS
Tool number : ST33400001 (J-26082)
SCIA5386E
SAT092D
SAT101D
SCIA7016E
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AT-282
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
Place control valve assembly with control valve upper body (1) side
down. Remove bolts (A) to (G), reamer bolts (F), nuts and support
plates (4) according to the following procedures. Separate control
valve upper body (1), control valve inter body (2) and control valve
lower body (3).
1. Pilot filter2. Control valve upper body 3. Steel ball
4. Separating plate 5. Control valve inter body 6. Steel ball
7. Support plate 8. Separating plate9. Control valve lower body
10. Line pressure relief valve spring 11. Check ball 12. Torque converter pressure
holding spring
13. Solenoid valve assembly 14. Terminal body 15. O-ring
16. O-ring 17. O-ring18. Oil strainer
SCIA8407J
SCIA7058E
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REPAIR FOR COMPONENT PARTSAT-283
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
Bolt length, number and location:
*: Reamer bolt and nut.
1. Remove bolts (A), (D), reamer bolt (F) and nut, and remove oil strainer (1) from control valve assembly.
2. Remove bolts (A), (C) and (G), and then remove solenoid valve assembly (1) from control valve assembly.
3. Remove O-rings from solenoid valves and terminal body.
4. Place control valve upper body face down, and remove bolts (B), reamer bolt (F) and nut.
CAUTION:
Remove bolts with control val ve upper body facing down,
because control valve upper body and control valve inter
body may come off and steel ball may fall and be lost.
Bolt symbol ABC D EF*G
Bolt length “ ” [mm (in)] 13.5
(0.531) 58.0
(2.283) 40.0
(1.575) 66.0
(2.598) 33.0
(1.299) 78.0
(3.071) 18.0
(0.709)
Number of bolts 63 611 221
SCIA7007E
SCIA7008E
SCIA7180E
ATL0020D
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AT-284
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
5. Remove control valve lower body (1) from control valve interbody (2).
(3): Control valve upper body
6. Turn over control valve lower body (1).
7. Remove bolts (E), support plates (2) and separating plate (3) from control valve lower body (1).
8. Remove check balls (1), line pressure relief valve springs (2) and torque converter pressure holding spring (3) from control
valve lower body (4).
CAUTION:
Be careful not to lose check ba lls (1), line pressure relief
valve springs (2) and torque converter pressure holding
spring (3).
9. Remove control valve inter body from control valve upper body.
10. Remove pilot filter (1) from control valve upper body (2).
11. Remove separating plate from control valve upper body (2).
SCIA7181E
SCIA7009E
SCIA6491J
SCIA4977E
SCIA7011E
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REPAIR FOR COMPONENT PARTSAT-285
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
12. Check to see that steel balls are properly positioned in control
valve inter body and then remove them.
CAUTION:
Be careful not to lose steel balls.
13. Check to see that steel balls are properly positioned in control
valve upper body and then remove them.
CAUTION:
Be careful not to lose steel balls.
INSPECTION
Control Valve Lower and Upper Bodies
CAUTION:
Be careful not to lose these parts.
• Check to see that retainer plates are properly positioned in control
valve lower body.
• Check to see that retainer plates are properly positioned in control
valve upper body.
Oil Strainer
SAT870J
SAT871J
SCIA4978E
SCIA4979E
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AT-286
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
Check wire netting of oil strainer for damage. Replace if necessary.
Shift Solenoid Valves “A and B”, Line Pressure Solenoid Valve, Torque Converter Clutch Solenoid Valve and Overrun
Clutch Solenoid Valve
Measure resistance.
• For shift solenoid valve A, refer to AT-141, "
Component Inspec-
tion".
• For shift solenoid valve B, refer to AT-146, "
Component Inspec-
tion".
• For line pressure solenoid valve, refer to AT-137, "
Component
Inspection".
• For torque converter clutch solenoid valve, refer to AT-126, "
Com-
ponent Inspection".
• For overrun clutch solenoid valve, refer to AT-151, "
Component
Inspection".
A/T Fluid Temperature Sensor
Measure resistance.
• For A/T fluid temperature sensor, refer to AT-160, "
Component
Inspection".
Line Pressure Relief Valve Springs and Torque Converter Pressure Holding Spring
• Check each spring for damage or deformation. Also measure free
length and outer diameter. Refer to AT-375, "
Control Valves".
• Replace springs if deformed or fatigued.
ASSEMBLY
SCIA3291E
SCIA3485E
SCIA7533E
SAT138D
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REPAIR FOR COMPONENT PARTSAT-287
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
1. Install control valve upper, inter and lower body.
a. Place oil circuit of control valve upper body face up. Install steel balls in their proper positions.
b. Install reamer bolts (F) from bottom of control valve upper body (1). Using reamer bolts (F) as guides, install separating plate (2)
as a set.
c. Install pilot filter (1) on control valve upper body (2).
d. Place control valve inter body as shown (side of control valve lower body face up). Install steel balls in their proper positions.
e. Install control valve inter body (1) on control valve upper body (2) using reamer bolts (F) as guides.
CAUTION:
Be careful not to dislocate or drop steel balls.
SAT871J
SCIA7010E
SCIA7011E
SAT870J
SCIA7012E
Revision: January 20102010 Versa