EC-502
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Idle SpeedINFOID:0000000005398655
*: Under the following conditions
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Ignition TimingINFOID:0000000005398656
*: Under the following conditions
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000005398657
Mass Air Flow SensorINFOID:0000000005398658
*: Engine is warmed up to normal operating temperature and running under no load.Transmission
ConditionSpecification
A/T No load* (in P or N position) 700 ± 50 rpm
M/T No load* (in Neutral position) 650 ± 50 rpm
Transmission ConditionSpecification
A/T No load* (in P or N position) 6 ± 5 °BTDC
M/T No load* (in Neutral position) 6 ± 5 °BTDC
Condition Specification (Using CONSULT-III or GST)
At idle 10 – 35 %
At 2,500 rpm 10 – 35 %
Supply voltageBattery voltage (11 – 14 V)
Output voltage at idle 0.9 – 1.3V*
Mass air flow (Using CONSULT-III or GST) 1.0 – 4.0 g·m/sec at idle*
2.0 – 10.0 g·m/sec at 2,500 rpm*
Revision: January 20102010 Versa
EC-510
< SERVICE INFORMATION >[MR18DE]
PRECAUTIONS
6. Perform a self-diagnosis check of a
ll control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005532375
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnosis (OBD) System of Engine and A/T, CVTINFOID:0000000005532376
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition sw itch OFF and disconnect the battery ground cable before any repair or
inspection work. The open/short circuit of related sw itches, sensors, solenoid valves, etc. will cause
the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock- ing type harness connector. For descrip tion and how to disconnect, refer to PG-66
.
• Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MIL to li ght up due to the short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.
• Be sure to erase the unnecessary malfunction info rmation (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PrecautionINFOID:0000000005532377
•Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
• Before removing parts, turn ig nition switch OFF and then dis-
connect negative battery cable.
• Do not disassemble ECM.
• If battery cable is disconnected, the memory will return to the
initial ECM values.
The ECM will now start to self-c ontrol at its initial values.
Engine operation can vary slightly in this case. However, this
is not an indication of a malf unction. Do not replace parts
because of a slight variation.
• If the battery is disconnected, the following emission-related
diagnostic information will be lost within 24 hours.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
PIIB3706J
SEF289H
PBIA9222J
Revision: January 20102010 Versa
EC-524
< SERVICE INFORMATION >[MR18DE]
CAN COMMUNICATION
CAN COMMUNICATION
System DescriptionINFOID:0000000005532388
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication s
peed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CA N communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-27, "
CAN Communication Signal Chart", about CAN communication for detail.
Revision: January 20102010 Versa
EC-552
< SERVICE INFORMATION >[MR18DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
• Sea level
• Flat road
• Ambient air temperature: 20 - 30
°C (68 - 86° F)
• Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30 °C (68 - 86 °F)], diagno-
sis may also be performed.
Pattern 1:
• The engine is started at the engine coolant temperature of −10 to 35 °C (14 to 95 °F)
(where the voltage between the ECM te rminal 38 and ground is 3.0 - 4.3 V).
• The engine must be operated at idle speed until the engine coolant temper ature is greater than 70°C
(158° F) (where the voltage between the ECM termi nal 38 and ground is lower than 1.4 V).
• The engine is started at the fuel tank temperature of warmer than 0° C (32°F) (where the voltage
between the ECM terminal 43 and ground is less than 4.1 V).
Pattern 2:
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted. In this case, the time required for diagnosis may be extended.
Pattern 3:
• Operate vehicle following the driving pattern shown in the figure.
• Release the accelerator pedal during decelerating vehicle speed from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
• Operate vehicle, following the driving pattern shown in the figure.
- Drive the vehicle in a proper gear at 60 km/h (38 MPH) and main- tain the speed.
- Release the accelerator pedal fully at least 5 seconds.
- Repeat the above two steps at least 5 times.
Pattern 5:
• The accelerator pedal must be held very steady during steady-state driving.
• If the accelerator pedal is moved, t he test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
Suggested Transmission Gear Po sition for A/T and CVT Models
Set the selector lever in the D position.
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.
PBIB2244E
JSBIA0160GB
Revision: January 20102010 Versa
BASIC SERVICE PROCEDUREEC-581
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
• Electric load switch: OFF
[Air conditioner, headlamp, rear window defogger]
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- Models with CONSULT-III (A/T and CVT models)
• Drive vehicle until “FLUID TEMP SE” in “DATA MONI TOR” mode of “A/T” or “CVT” system indicates less
than 0.9 V.
- Models without CONSULT-III (A/T and CVT models) and M/T models
• Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-580, "Accelerator Pedal Released Position Learning".
2. Perform EC-580, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEA RN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol-
ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Refer to EC-574, "
Basic Inspection".
Without CONSULT-III
NOTE:
•It is better to count the time accurately with a clock.
• It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-580, "
Accelerator Pedal Released Position Learning".
2. Perform EC-580, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quick ly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
Item Specification
Idle speed M/T: 700
± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
Ignition timing M/T: 13
± 5 ° BTDC (in Neutral position)
A/T: 13 ± 5° BTDC (in P or N position)
CVT: 13 ± 5 ° BTDC (in P or N position)
Revision: January 20102010 Versa
EC-588
< SERVICE INFORMATION >[MR18DE]
TROUBLE DIAGNOSIS
7.PERFORM SPEC IN DATA MONITOR MODE
With CONSULT-III
Make sure that “MAS A/F SE-B1”, “MAS A/F SE-B2”, “B/FUEL SCHDL”, “A/F ALPHA-B1”, and “A/F ALPHA-
B2” are within the SP value using CONSULT-III “SPEC” in “DATA MONITOR” mode. Refer to EC-624, "
Inspec-
tion Procedure".
Is the measurement value within the SP value?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBL E DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-624, "
Diagnosis Procedure".
Is a malfunctioning part detected?
YES >> GO TO 11.
NO >> GO TO 9.
9.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE
Detect malfunctioning system according to EC-592, "
Symptom Matrix Chart" based on the confirmed symptom
in step 4, and determine the trouble diagnosis order based on possible causes and symptoms.
>> GO TO 10.
10.DETECT MALFUNCTIONING PA RT BY DIAGNOSIS PROCEDURE
Inspect according to Diagnos is Procedure of the system.
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-25, "
How to Perform
Efficient Diagnosis for an Electrical Incident".
Is a malfunctioning part detected?
YES >> GO TO 11.
NO >> Monitor input data from related sensors or check voltage of related ECM terminals using CON- SULT-III. Refer to EC-605, "
ECM Terminal and Reference Value", EC-620, "CONSULT-III Refer-
ence Value in Data Monitor Mode".
11 .REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace- ment.
3. Check DTC. If DTC is displayed, erase it. Refer to EC-542, "
Emission-related Diagnostic Information".
>> GO TO 12.
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CO NFIRMATION PROCEDURE or Component Function
Check again, and then make sure that the malfunction have been completely repaired.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO-1 >> No request for I/M examination from the custom er: Before returning the vehicle to the customer,
always erase unnecessary DTC in ECM and TCM (Transmission Control Module). Refer to EC-
542, "Emission-related Diagnostic Information".
NO-2 >> I/M examination, request ed from the customer: GO TO 13.
13.PREPARE FOR I/M EXAMINATION
1. Set SRT codes. Refer to EC-542, "
Emission-related Diagnostic Information".
2. Erase permanent DTCs. Refer to EC-542, "
Emission-related Diagnostic Information".
Revision: January 20102010 Versa
EC-590
< SERVICE INFORMATION >[MR18DE]
TROUBLE DIAGNOSIS
DTC Inspection Priority Chart
INFOID:0000000005532413
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
Fail-Safe ChartINFOID:0000000005532414
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
Priority Detected items (DTC)
1 • U0101 U0140 U1001 CAN communication line • P0101 P0102 P0103 Mass air flow sensor
• P0112 P0113 P0127 Intake air temperature sensor
• P0116 P0117 P0118 P0125 Engine coolant temperature sensor
• P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
• P0128 Thermostat function
• P0181 P0182 P0183 Fuel tank temperature sensor
• P0327 P0328 Knock sensor
• P0335 Crankshaft position sensor (POS)
• P0340 Camshaft position sensor (PHASE)
• P0460 P0461 P0462 P0463 Fuel level sensor
• P0500 Vehicle speed sensor
• P0605 P0607 ECM
• P0643 Sensor power supply
• P0705 Transmission range switch
• P0850 Park/neutral position (PNP) switch
• P1610 - P1615 NATS
• P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 • P0031 P0032 Air fuel ratio (A/F) sensor 1 heater • P0037 P0038 Heated oxygen sensor 2 heater
• P0075 Intake valve timing control solenoid valve
• P0130 P0131 P0132 P014C P0 14D P015A P015B P2A00 Air fuel ratio (A/F) sensor 1
• P0137 P0138 P0139 Heated oxygen sensor 2
• P0441 EVAP control system purge flow monitoring
• P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
• P0447 P0448 EVAP canister vent control valve
• P0451 P0452 P0453 EVAP control system pressure sensor
• P1217 Engine over temperature (OVERHEAT)
• P1805 Brake switch
• P2100 P2103 Throttle control motor relay
• P2101 Electric throttle control function
• P2118 Throttle control motor
3 • P0011 Intake valve timing control • P0171 P0172 Fuel injection system function
• P0300 - P0304 Misfire
• P0420 Three way catalyst function
• P0442 P0456 EVAP co ntrol system (SMALL LEAK, VERY SMALL LEAK)
• P0455 EVAP control system (GROSS LEAK)
• P0506 P0507 Idle speed control system
• P0710 P0715 P0720 P0725 P0731 P0732 P0733 P0734 P0740 P0744 P0745 P0746 P0750 P0755 P0776 P0778 P0840 P0845 P1705 P1740 P1760 P1777 P1778 A/T or CVT related sensors, solenoid valves and switches
• P1148 Closed loop control
• P1211 TCS control unit
• P1212 TCS communication line
• P1421 Cold start control
• P1564 ASCD steering switch
• P1572 ASCD brake switch
• P1574 ASCD vehicle speed sensor
• P1715 Input speed sensor
• P2119 Electric throttle control actuator
Revision: January 20102010 Versa
EC-594
< SERVICE INFORMATION >[MR18DE]
TROUBLE DIAGNOSIS
SYMPTOM
Reference
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-12
Fuel piping
5 5 5 5 55FL-5
Va p o r l o c k —
Valve deposit 5 555 55 5—
Poor fuel (Heavy weight gasoline,
Low octane) —
Air Air duct
55555 5 EM-135
Air cleaner
EM-135
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555 EM-135
Electric throttle control actuator
EM-137
Air leakage from intake manifold/
Collector/GasketEM-137
Cranking Battery
111111
11
SC-7
Generator circuit
SC-22
Starter circuit3 SC-16
Signal plate6 EM-196
Park/neutral position (PNP)
switch (M/T)
Transmission range switch (A/T
or CVT)4
MT-57,
AT- 9 4
,
CVT-70
Engine Cylinder head 55555 55 5 EM-182
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-196
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Revision: January 20102010 Versa