Removal and InstallationApproach Lamp
Headlamp Assembly
Headlamp Leveling Front Sensor
Headlamp Leveling Rear Sensor
High Mounted Stoplamp
Rear Fog Lamp
Rear Lamp Assembly
Side Turn Signal Lamp417-02: Interior Lighting
Description and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingInterior Lighting417-04: Daytime Running Lamps (DRL)
Description and OperationOverview
System Operation and Component Description418: Electrical Distribution
418-00: Module Communications Network
Description and OperationOverview
System Operation and Component DescriptionDiagnosis and TestingCommunications NetworkRemoval and InstallationAuxiliary Junction Box (AJB)
Central Junction Box (CJB)418-02: Wiring Harnesses
Description and OperationWiring HarnessGeneral ProceduresWiring Harness RepairRemoval and InstallationLuggage Compartment Lid Wiring Harness419: Electronic Feature Group
419-01A: Anti-Theft - Active
Description and OperationComponent Location
Overview
General Information - Standard Workshop Practices
Description and Operation
Protecting the Vehicle Published: 04-Jul-2014
Always install covers to protect the fenders before commencing work in the engine compartment. Always install the interior
protection kit, wear clean overalls and wash hands or wear gloves before working inside the vehicle. Avoid spilling hydraulic
fluid, antifreeze or battery acid on the paintwork. In the event of spillage, wash off with water immediately. Use polythene
sheets in the luggage compartment to protect carpets. Always use the recommended service tool, or a satisfactory equivalent,
where specified. Protect temporarily exposed screw threads by replacing nuts or installing caps.
Vehicle in Workshop
When working on a vehicle in the workshop always make sure that:
The parking brake is applied or the wheels are securely chocked to prevent the vehicle moving forwards or backwards
If the engine is to be run, there is adequate ventilation, or an extraction hose to remove exhaust fumes is installed
There is adequate room to jack up the vehicle and remove the wheels, if necessary
Fender covers are always installed if any work is to be carried out in the engine compartment
The battery is disconnected if working on the engine, underneath the vehicle, or if the vehicle is jacked up
CAUTION: When electric arc welding on a vehicle, always disconnect the generator wiring to prevent the possibility of a
surge of current causing damage to the internal components of the generator.
If using welding equipment on the vehicle, ensure a suitable fire extinguisher is readily available.
Screw Threads
Damaged nuts, bolts and screws must always be discarded. Attempting to recut or repair damaged threads with a tap
or die impairs the strength and fit of the threads and is not recommended.
NOTES:
During certain repair operations, it may be necessary to remove traces of thread locking agents using a tap. Where this
is necessary, the instruction to do so will appear in the relevant operation and it is essential that a tap of the correct size and
thread is used.
New Taptite bolts when used cut their own threads on the first application.
Some bolts are coated with a thread locking agent and unless stated otherwise, they must not be reused. New bolts
having the same part number as the original must always be installed. When nuts or bolts are to be discarded, the
repair operation and relevant torque chart will include an instruction to that effect. Do not use proprietary thread
locking agents as they may not meet the specification required. See also Encapsulated ('Patched') Bolts and Screws.
Always make sure that replacement nuts and bolts are at least equal in strength to those that they are replacing.
Castellated nuts must not be loosened to accept a split pin except in recommended cases when this forms part of an
adjustment.
Do not allow oil or grease to enter blind holes, the hydraulic action resulting from tightening the bolt or stud can split
the housing and also give a false torque reading.
Always tighten a nut, bolt or screw to the specified torque figure, damaged or corroded threads can give a false torque
reading.
Nut and bolt loosening and tightening sequences, where given, must ALWAYS be followed. Distortion of components or
faulty sealing of joints will result if the sequences are not followed. Where an instruction is given to tighten in stages,
these stages must be adhered to; do not attempt to combine stages particularly where certain stages involve
tightening by degrees.
To check or re-tighten a fixing to a specified torque, first loosen a quarter of a turn, then retighten to the specified
torque figure.
Unless instructed otherwise, do not lubricate bolt or nut threads prior to installing.
Where it is stated that bolts and screws may be reused, the following procedures must be carried out:
Check that threads are undamaged.
Remove all traces of locking agent from the threads.
CAUTION: DO NOT use a wire brush; take care that threads are not damaged.
Make sure that threads are clean and free from oil or grease.
Apply the specified locking agent to the bolt threads.
WARNINGS:
When handling an inflatable tubular structure (ITS) airbag module, hold by the gas generator housing, DO NOT hold by
the airbag. Do not wrap the thumb around the gas generator while holding. Do not drape airbag over shoulder or around neck.
For seat buckle type pre-tensioners, hold by the piston tube, with the open end of the piston tube pointing towards the ground
and the buckle facing away from your body. Do not cover the end of the piston tube. DO NOT hold buckle type pre-tensioners
by the bracket assembly or cable. Never point the piston tube towards your body or other people.
Airbag modules and seat belt pre-tensioners are classed as explosive devices. For overnight and longer term storage,
they must be stored in a secure steel cabinet which has been approved as suitable for the purpose and has been registered
with the local authority.
Store airbag modules or seat belt pre-tensioners in a designated storage area. If there is no designated storage area
available, store in the locked luggage compartment of the vehicle and inform the workshop supervisor.
CAUTION: Improper handling or storage can internally damage the airbag module making it inoperative. If you suspect
the airbag module has been damaged, install a new module and refer to the deployment/disposal procedures for disposal of
the damaged module.
SRS harness and connectors
Always observe the following precautions with regards to SRS system electrical wiring:
Never attempt to modify, splice or repair SRS wiring.
Never install electrical equipment such as a mobile telephone, two-way radio or in-car entertainment system in such a
way that it could generate electrical interference in the airbag harness. Seek specialist advice when installing such
equipment.
NOTE: SRS wiring can be identified by a special yellow outer sleeve protecting the wires (black with yellow stripe
protective coverings are sometimes used). www.JagDocs.com
WARNING: Always make sure SRS wiring is routed correctly. Be careful to avoid trapping or pinching the SRS wiring.
WARNING: Do not leave the connectors hanging loose or allow SRS components to hang from their harnesses. Look for
possible chafing points.
Side impact crash sensor inspection
After any degree of side body damage, inspect the side impact crash sensors. Replace a crash sensor if there is any sign of
damage.
CAUTION: Take extra care when painting or carrying out bodywork repairs in the vicinity of the crash sensors. Avoid direct
exposure of the crash sensors or link harnesses to heat guns, welding or spraying equipment. Take care not to damage sensor
or harness when reinstalling components.
Rotary coupler
CAUTION: Always follow the procedure for installing and checking the rotary coupler as instructed in the SRS repairs
section. Comply with all safety and installation procedures to make sure the system functions correctly. Observe the following
precautions:
Do not unlock and rotate the rotary coupler when it is removed from the vehicle.
Do not turn the road wheels when the rotary coupler is removed from the vehicle.
Always make sure the rotary coupler is removed and installed in its central position and with the front road wheels in
the straight ahead position - refer to SRS repair section for the correct removal and installation procedure.
If a new rotary coupler is being installed, make sure the locking tab holding the coupler's rotational position is not
broken; units with a broken locking tab must not be used.
Airbag location labels
WAITING AIRBAG LOCATION AND DESIGN LABELS - DUE MARCH - NEIL HARRISON 46404
Airbag and pre-tensioner deployment
WARNING: During deployment parts of the airbag module become hot enough to burn you. Wait 30 minutes after
deployment before touching the airbag module.
Published: 17-Apr-2014
General Information - Diagnostic Trouble Code (DTC) Index DTC: Adaptive
Damping Module (SUMB)
Description and Operation
Adaptive Damping Module (SUMB)
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle
NOTES:
If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
warranty policy and procedures manual, or determine if any prior approval programme is in operation, prior to the installation
of a new module/component
Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the 5 digits from the scan tool to
the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits give extra information read by the
manufacturer-approved diagnostic system)
When performing voltage or resistance tests, always use a digital multimeter accurate to three decimal places and with a
current calibration certificate. When testing resistance, always take the resistance of the digital multimeter leads into account
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests
Inspect connectors for signs of water ingress, and pins for damage and/or corrosion
If diagnostic trouble codes are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent
concern may be the cause. Always check for loose connections and corroded terminals
Where an 'on demand self-test' is referred to, this can be accessed via the 'diagnostic trouble code monitor' tab on the
manufacturers approved diagnostic system
Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required
he table below lists all diagnostic trouble codes (DTCs) that could be logged in the adaptive damping module, for additional
diagnosis and testing information refer to the relevant diagnosis and testing section
For additional information, refer to: Vehicle Dynamic Suspension (204-05 Vehicle Dynamic Suspension, Diagnosis and Testing).
DTC Description Possible Causes Action C101D-12
Left Front
vertical
acceleration
sensor - Short
to power
Left Front vertical
acceleration sensor
circuit short to power
Refer to the electrical circuit diagrams and check left front
vertical acceleration sensor circuit for short to power or
another circuit. Repair circuit, clear the DTC and retest the
system C101D-14
Left Front
vertical
acceleration
sensor - Short
to ground, open
circuit
Left Front vertical
acceleration sensor
circuit short to
ground, open circuit
Vertical acceleration
sensor fault
Refer to the electrical circuit diagrams and check front vertical
acceleration sensor circuit for short to ground, open circuit. If
no fault found on wiring suspect sensor. Replace sensor, clear
DTC and retest the system C101D-22
Left Front
vertical
acceleration
sensor - Signal
amplitude >
maximum
Left front vertical
acceleration sensor
insecurely mounted
Left front vertical
acceleration sensor
signal circuit short to
another circuit
Left front vertical
acceleration sensor
With vehicle parked on a level surface, read Left Front Vertical
Accelerometer voltage and check it lies in range 1.9 to 2.1
volts. If not OK then check electrical wiring for shorts, loose
connections and repair as required. If wiring OK then suspect
faulty sensor/incorrectly fitted sensor. Check the sensor is
correctly mounted, secure or replace sensor as required. Refer
to the new module/component installation note at the top of
the DTC Index, clear DTC and retest system
DTC Description Possible Causes Action internal fault
C101D-26
Left Front
vertical
acceleration
sensor - Signal
rate of change
below threshold
Left front vertical
acceleration sensor
signal circuit short to
another circuit
Left front vertical
acceleration sensor
internal fault
Refer to the electrical circuit diagrams and check Left Front
Vertical Accelerometer signal circuit for faults, if circuit is
correct suspect faulty sensor, refer to the new
module/component installation note at the top of the DTC
Index. Replace the sensor, clear the DTC and retest the
system C101D-78
Left Front
vertical
acceleration
sensor -
Alignment or
adjustment
incorrect
Left front vertical
acceleration sensor
bracket bent
Left front vertical
acceleration sensor
damaged
Check Left Front Vertical Accelerometer for location and
security, if correct suspect faulty Accelerometer, refer to the
new module installation note at the top of the DTC Index.
Replace the sensor/bracket as required, clear the DTC and
retest the system C101E-12
Right Front
vertical
acceleration
sensor - Short
to power
Right Front vertical
acceleration sensor
circuit short to power
Refer to the electrical circuit diagrams and check right front
vertical acceleration sensor circuit for short to power or
another circuit. Repair circuit, clear the DTC and retest the
system C101E-14
Right Front
vertical
acceleration
sensor - Short
to ground, open
circuit
Right Front vertical
acceleration sensor
circuit short to
ground, open circuit
Vertical acceleration
sensor fault
Refer to the electrical circuit diagrams and check right front
vertical acceleration sensor circuit for short to ground, open
circuit. If no fault found on wiring suspect sensor. Replace
sensor, clear DTC and retest the system C101E-22
Right Front
vertical
acceleration
sensor - Signal
amplitude >
maximum
Right front vertical
acceleration sensor
insecurely mounted
Right front vertical
acceleration sensor
signal circuit short to
another circuit
Right front vertical
acceleration sensor
internal fault
With vehicle parked on a level surface, read Right Front
Vertical Accelerometer voltage and check it lies in range 1.9 to
2.1 volts. If not OK then check electrical wiring for shorts,
loose connections and repair as required. If wiring OK then
suspect faulty sensor/incorrectly fitted sensor. Check the
sensor is correctly mounted, secure or replace sensor as
required. Refer to the new module/component installation
note at the top of the DTC Index, clear DTC and retest system C101E-26
Right Front
vertical
acceleration
sensor - Signal
rate of change
below threshold
Right front vertical
acceleration sensor
signal circuit short to
another circuit
Right front vertical
acceleration sensor
internal fault
Refer to the electrical circuit diagrams and check Right Front
Vertical Accelerometer signal circuit for faults, if circuit is
correct suspect faulty sensor, refer to the new
module/component installation note at the top of the DTC
Index. Replace the sensor, clear the DTC and retest the
system C101E-78 Right Front
Right front vertical
Check Right Front Vertical Accelerometer for location and vertical acceleration acceleration sensor security, if correct suspect faulty Accelerometer, refer to the sensor - bracket bent new module installation note at the top of the DTC Index. Alignment or Right front vertical Replace the sensor/bracket as required, clear the DTC and adjustment acceleration sensor retest the system incorrect damaged C1024-00
System Temporarily
Disabled Due To
Power
Interruption
During Driving -
No sub type
information
Loss of power to
control module whilst
driving
Refer to the electrical circuit diagrams and check power and
ground circuits to Adaptive Damping Control Module for
intermittent or poor connection. Repair wiring circuits as
required, clear DTC and retest the system C1030-12
Left Rear
vertical
acceleration
sensor - Short
to power
Left Rear vertical
acceleration sensor
circuit short to power
Refer to the electrical circuit diagrams and check left Rear
vertical acceleration sensor circuit for short to power or
another circuit. Repair circuit, clear the DTC and retest the
system
DTC Description Possible Causes Action C1030-14
Left Rear
vertical
acceleration
sensor - Short
to ground, open
circuit
Left rear vertical
acceleration sensor
circuit short to
ground, open circuit
Vertical acceleration
sensor fault
Refer to the electrical circuit diagrams and check left Rear
vertical acceleration sensor circuit for short to ground, open
circuit. If no fault found on wiring suspect sensor. Replace
sensor, clear DTC and retest the system C1030-22
Left Rear
vertical
acceleration
sensor - Signal
amplitude >
maximum
Left Rear vertical
acceleration sensor
insecurely mounted
Left Rear vertical
acceleration sensor
signal circuit short to
another circuit
Left Rear vertical
acceleration sensor
internal fault
With vehicle parked on a level surface, read Left Rear Vertical
Accelerometer voltage and check it lies in range 1.9 to 2.1
volts. If not OK then check electrical wiring for shorts, loose
connections and repair as required. If wiring OK then suspect
faulty sensor/incorrectly fitted sensor. Check the sensor is
correctly mounted, secure or replace sensor as required. Refer
to the new module/component installation note at the top of
the DTC Index, clear DTC and retest system C1030-26
Left Rear
vertical
acceleration
sensor - Signal
rate of change
below threshold
Left Rear vertical
acceleration sensor
signal circuit short to
another circuit
Left Rear vertical
acceleration sensor
internal fault
Refer to the electrical circuit diagrams and check Left Rear
Vertical Accelerometer signal circuit for faults, if circuit is
correct suspect faulty sensor, refer to the new
module/component installation note at the top of the DTC
Index. Replace the sensor, clear the DTC and retest the
system C1030-78
Left Rear
vertical
acceleration
sensor -
Alignment or
adjustment
incorrect
Left Rear vertical
acceleration sensor
bracket bent
Left Rear vertical
acceleration sensor
damaged
Check Left Rear Vertical Accelerometer for location and
security, if correct suspect faulty Accelerometer, refer to the
new module installation note at the top of the DTC Index.
Replace the sensor/bracket as required, clear the DTC and
retest the system C1A03-12
Left Front
Height Sensor -
Circuit short to
power
Height sensor circuit
shorted to another
cable
Height sensor internal
fault
Refer to the electrical circuit diagrams and check Front Left
Height Sensor circuit for short to power, If circuit correct
suspect Sensor internal fault, replace as required C1A03-14
Left Front
Height Sensor -
Circuit short to
ground or open
Wiring to sensor
(signal) open circuit
Wiring to height
sensor partial short to
ground
Wiring to height
sensor short to other
cable
Height sensor internal
electrical fault
Disconnect electrical connector to height sensor and inspect
connector pins & terminals for evidence of corrosion or water
ingress. If no corrosion found, disconnect harness at Control
Module. A: Check for short circuits between any of the 3
terminals and vehicle ground. B: Check for electrical continuity
between the two connectors for each of the 3 terminals.
Reconnect electrical connector at Control Module only. C:
Check voltages at terminals within height sensor connector
(sensor not connected), with respect to vehicle body. •
Voltage to sensor ground connection should be ~0v • Voltage
to sensor signal connection should be ~0v • Voltage to sensor
supply connection should be ~5v All voltages should be within
± 0.15v C1A03-21
Left Front
Height Sensor -
Signal amplitude
< minimum
Height sensor linkage
not connected
Height sensor or
bracket loose
Height sensor bracket
bent
Incorrect height
calibration
Height sensor linkage
toggled
Height sensor water
ingress
Wiring to height
sensor partial short to
ground
Wiring to height
sensor short to other
cable
Height sensor
Inspect for damage or loose fixings. NOTE If any height
sensor fixings were slackened or found to be loose or if a
height sensor was changed, the vehicle ride height MUST be
re-calibrated. Confirm that the correct height sensor part
number is fitted, as specified in the service parts database.
To check height sensor: Disconnect electrical connector to
height sensor and inspect connecter pins & terminals for
evidence of corrosion or water ingress. If no corrosion found,
disconnect harness at Control Module. A: Check for short
circuits between any of the 3 terminals and vehicle ground. B:
Check for electrical continuity between the two connectors for
each of the 3 terminals. Reconnect electrical connector at
Control Module only. C: Check voltages at terminals within
height sensor connector (sensor not connected), with respect
to vehicle body. • Voltage to sensor ground connection should
be ~0v • Voltage to sensor signal connection should be ~0v •
Voltage to sensor supply connection should be ~5v All
voltages should be within ± 0.15v. To check sensor operation
on the vehicle: Check for water ingress around the height
DTC Description Possible Causes Action electrical fault
Height sensor linkage
bent
Incorrect height
sensor fitted sensors, electrical connectors or shaft end. Check for
excessive movement in the shaft in all directions. Raise
vehicle (ideally on wheels-free ramp) until suspension on
corner under investigation is at rebound to gain access to
height sensor. Access may be improved by removing road
wheel. Carefully disconnect the height sensor link from the
upper suspension arm. Monitor the height sensor signal
voltage output for the height sensor under investigation.
Position the sensor arm so it is in the mid position and
confirm that the voltage is around 2.5 volts. Move the sensor
arm over the range ±40° around the mid position and confirm
that the voltage changes smoothly between around 0.2 volts
and 4.8 volts. If voltages are incorrect or do not change
smoothly then replace sensor. NOTE: For angles of movement
beyond ±40°, the sensor signal will clamp to a voltage of
~0.15v or ~4.85v, depending on position of sensor lever. This
is normal. When investigation is complete, refit height sensor
link to upper arm. If any fixings to the height sensor body or
mounting bracket were slackened or found to be loose or if a
height sensor was changed, the vehicle ride height MUST be
re-calibrated. Refer to the relevant section of the workshop
manual for the calibration procedure C1A03-22
Left Front
Height Sensor -
Signal amplitude
> maximum
Height sensor linkage
not connected
Height sensor or
bracket loose
Height sensor bracket
bent
Incorrect height
calibration
Height sensor linkage
toggled
Height sensor water
ingress
Wiring to height
sensor partial short to
ground
Wiring to height
sensor short to other
cable
Height sensor
electrical fault
Height sensor linkage
bent
Incorrect height
sensor fitted
Inspect for damage or loose fixings. NOTE If any height
sensor fixings were slackened or found to be loose or if a
height sensor was changed, the vehicle ride height MUST be
re-calibrated. Confirm that the correct height sensor part
number is fitted, as specified in the service parts database.
To check height sensor: Disconnect electrical connector to
height sensor and inspect connecter pins & terminals for
evidence of corrosion or water ingress. If no corrosion found,
disconnect harness at Control Module. A: Check for short
circuits between any of the 3 terminals and vehicle ground. B:
Check for electrical continuity between the two connectors for
each of the 3 terminals. Reconnect electrical connector at
Control Module only. C: Check voltages at terminals within
height sensor connector (sensor not connected), with respect
to vehicle body. • Voltage to sensor ground connection should
be ~0v • Voltage to sensor signal connection should be ~0v •
Voltage to sensor supply connection should be ~5v All
voltages should be within ± 0.15v. To check sensor operation
on the vehicle: Check for water ingress around the height
sensors, electrical connectors or shaft end. Check for
excessive movement in the shaft in all directions. Raise
vehicle (ideally on wheels-free ramp) until suspension on
corner under investigation is at rebound to gain access to
height sensor. Access may be improved by removing road
wheel. Carefully disconnect the height sensor link from the
upper suspension arm. Monitor the height sensor signal
voltage output for the height sensor under investigation.
Position the sensor arm so it is in the mid position and
confirm that the voltage is around 2.5 volts. Move the sensor
arm over the range ±40° around the mid position and confirm
that the voltage changes smoothly between around 0.2 volts
and 4.8 volts. If voltages are incorrect or do not change
smoothly then replace sensor. NOTE: For angles of movement
beyond ±40°, the sensor signal will clamp to a voltage of
~0.15v or ~4.85v, depending on position of sensor lever. This
is normal. When investigation is complete, refit height sensor
link to upper arm. If any fixings to the height sensor body or
mounting bracket were slackened or found to be loose or if a
height sensor was changed, the vehicle ride height MUST be
re-calibrated. Refer to the relevant section of the workshop
manual for the calibration procedure C1A03-76
Left Front
Height Sensor -
Wrong mounting position
Incorrect height
calibration
Refer to the workshop manual and perform the height sensor
calibration procedure. Clear the DTC and retest the system C1A03-78
Left Front
Height Sensor -
Alignment or
adjustment
incorrect
Incorrect height
calibration
Refer to the workshop manual and perform the height sensor
calibration procedure. Clear the DTC and retest the system