Blower Motor Control Module
Center Registers
Climate Control Assembly
Climate Control Module
Defrost Vent/Register Blend Door Actuator
Driver Side Register
Evaporator
Floor Console Register
Footwell Vent/Duct Blend Door Actuator
Heater Core
Heater Core and Evaporator Core Housing
Instrument Panel Register Trim Panel
In-Vehicle Temperature Sensor
Passenger Side Register
Pollen Filter
Recirculation Blend Door Actuator
Sunload Sensor
Thermostatic Expansion Valve
Desiccant Bag - V6 3.0L Petrol/V8 5.0L Petrol/V8 S/C 5.0L Petrol412-02: Auxiliary Climate ControlSpecificationDescription and OperationComponent Location
System Operation and Component DescriptionRemoval and InstallationAuxiliary Coolant Flow Pump
Electric Booster Heater412-03: Air ConditioningSpecificationDiagnosis and TestingAir ConditioningRemoval and InstallationAir Conditioning (A/C) Compressor - V8 5.0L Petrol/V8 S/C 5.0L Petrol
Condenser Core - V8 S/C 5.0L Petrol
Pressure Cutoff Switch (82.10.32)413: Instrumentation and Warning Systems
413-01: Instrument ClusterSpecificationDescription and OperationComponent Location
Overview
System Operation and Component Description
SpecificationRemoval and InstallationRadiator Grille
Luggage Compartment Lid Moulding
Front Fender Moulding
Rocker Panel Moulding501-09: Rear View MirrorsSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingRear View MirrorsRemoval and InstallationExterior Mirror
Exterior Mirror Cover
Exterior Mirror Glass
Exterior Mirror Motor
Interior Rear View Mirror501-10: SeatingSpecificationDescription and OperationComponent Location
Overview
System Operation and Component Description
Seat Cover InspectionDiagnosis and TestingSeats
Heater Mats
Seats - Vehicles With: Climate Controlled SeatsGeneral ProceduresSeat SmoothingRemoval and InstallationFront Seat (76.70.01)
Front Seat Backrest (76.70.06)
Front Seat Backrest Cover (76.70.15)
Front Seat Bolster
Front Seat Bolster Pump
Front Seat Cushion Cover
Front Seat Track Motor
Lumbar Assembly501-08: Exterior Trim and Ornamentation
Always reduce the engine speed to idle before disconnecting the jump leads.
Before removing the jump leads, switch on the heater blower (high) or the heated rear screen, to reduce the voltage peak
when the leads are removed.
Always disconnect the jump leads in the reverse order to the connecting sequence and take great care not to short the ends of
the leads.
Do not rely on the generator to restore a discharged battery. For a generator to recharge a battery, it would take in excess of 8
hours continuous driving with no additional loads placed on the battery.
Component Cleaning
To prevent ingress of dirt, accumulations of loose dirt and greasy deposits should be removed before disconnecting or
dismantling components or assemblies.
Components should be thoroughly cleaned before inspection prior to reassembly.
Cleaning Methods:
Dry Cleaning
Removal of loose dirt with soft or wire brushes
Scraping dirt off with a piece of metal or wood
Wiping off with a rag
CAUTION: Compressed air is sometimes wet so use with caution, especially on hydraulic systems.
Blowing dirt off with compressed air (Eye protection should be worn when using this method)
Removal of dry dust using vacuum equipment. This method should always be used to remove friction lining material
dust (asbestos particles)
Steam Cleaning
Calibration of Essential Measuring Equipment
WARNING: Failure to comply may result in personal injury or damage to components.
It is of fundamental importance that certain essential equipment e.g. torque wrenches, multimeters, exhaust gas analysers,
rolling roads etc., are regularly calibrated in accordance with the manufacturers instructions.
Use of Control Modules
Control modules may only be used on the vehicle to which they were originally installed. Do not attempt to use or test a
control module on any other vehicle.
Functional Test
On completion of a maintenance procedure, a thorough test should be carried out, to ensure the relevant vehicle systems are
working correctly.
Preparation
Before disassembly, clean the surrounding area as thoroughly as possible. When components have been removed, blank off
any exposed openings using grease-proof paper and masking tape. Immediately seal fuel, oil and hydraulic lines when
separated, using plastic caps or plugs, to prevent loss of fluid and the entry of dirt. Close the open ends of oil ways, exposed
by component removal, with tapered hardwood plugs or readily visible plastic plugs. Immediately a component is removed,
place it in a suitable container; use a separate container for each component and its associated parts. Before dismantling a
component, clean it thoroughly with a recommended cleaning agent; check that the agent will not damage any of the materials
within the component. Clean the bench and obtain marking materials, labels, containers and locking wire before dismantling a
component.
Dismantling
Observe scrupulous cleanliness when dismantling components, particularly when parts of the brake, fuel or hydraulic systems
are being worked on. A particle of dirt or a fragment of cloth could cause a dangerous malfunction if trapped in these systems.
Clean all tapped holes, crevices, oil ways and fluid passages with compressed air.
WARNING: Do not permit compressed air to enter an open wound. Always use eye protection when using compressed air.
Make sure that any O-rings used for sealing are correctly reinstalled or renewed if disturbed. Mark mating parts to make sure
that they are replaced as dismantled. Whenever possible use marking materials which avoid the possibilities of causing
distortion or the initiation of cracks, which could occur if a center punch or scriber were used. Wire together mating parts where
necessary to prevent accidental interchange (e.g roller bearing components). Tie labels on to all parts to be renewed and to
parts requiring further inspection before being passed for reassembly. Place labelled parts and other parts for rebuild in
separate containers. Do not discard a part which is due for renewal until it has been compared with the new part, to make sure
Do not empty fuel while working in a workshop or a pit
Ensure that working area is well ventilated
Ensure that any work on the fuel system is only carried out by experienced and well qualified maintenance personnel
Ensure that fume extraction equipment is used where appropriate
Fume extraction equipment must be in operation when solvents are used e.g. Trichloroethane, white spirit, sbp3,
methylene chloride, perchlorethylene. Do not smoke in the vicinity of volatile degreasing agents.
Whenever possible, use a ramp or pit whilst working beneath a vehicle, in preference to jacking. Position chocks at the wheels
as well as applying the parking brake. Never rely on a jack alone to support a vehicle. Use axle stands, or blocks carefully
placed at the jacking points, to provide a rigid location. Check that any lifting equipment used has adequate capacity and is
fully serviceable. Ensure that a suitable form of fire extinguisher is conveniently located. When using electrical tools and
equipment, inspect the power lead for damage and check that it is properly earthed. Disconnect the earth (grounded) terminal
of the vehicle battery. Do not disconnect any pipes of the air conditioning refrigeration system unless you are trained and
instructed to do so. A refrigerant is used which can cause blindness if allowed to come into contact with the eyes. Ensure that
adequate ventilation is provided when volatile degreasing agents are being used.
Adhere strictly to handling and safety instructions given on containers and labels. Keep oils and solvents away from naked
flames and other sources of ignition. Do not apply heat in an attempt to free seized nuts or fittings; as well as causing
damage to protective coatings, there is a risk of damage from stray heat to electronic equipment and brake lines. Do not leave
tools, equipment, spilt oil etc. around the work area. Wear protective overalls and use barrier cream when necessary.
Environmental Protection
In some countries it is illegal to pour used oil onto the ground, down sewers or drains, or into water courses. The burning of
used engine oil in small space heaters or boilers is not recommended unless emission control equipment is installed. Dispose
of used oil through authorized waste disposal contractors, to licensed waste disposal sites or to the waste oil reclamation
trade. If in doubt, contact the Local Authority for advice on disposal facilities.
General Information - Solvents, Sealants and Adhesives
Description and Operation Published: 11-May-2011
WARNING: Always handle all solvents, sealers and adhesives with extreme care. Some contain chemicals or give off
fumes which can be dangerous to health. Always follow the manufacturers instructions. If in doubt about any substance,
particularly a solvent, DO NOT use it.
CAUTION: If in doubt about the suitability of any proprietary solvent or sealer for a particular application, contact the
manufacturer of the product for information regarding storage, handling and application.
The Solvents, Sealers and Adhesives subsection refers to some commonly used chemicals and materials, hazards associated
with their use, and safety measures to be taken.
Adhesives and Sealers
Highly flammable, flammable, combustible – observe No Smoking policy.
Generally should be stored in No Smoking' areas. Cleanliness and tidiness in use should be observed e.g. disposable paper
covering benches; should be dispensed from applicators where possible; containers, including secondary containers, should be
labelled appropriately.
Solvent - based Adhesives/Sealers - See Solvents
Follow manufacturer's instructions.
Water - based Adhesives/Sealers
Those based on polymer emulsions and rubber latexes may contain small amounts of volatile toxic and harmful chemicals. Skin
and eye contact should be avoided and adequate ventilation provided during use.
Hot Melt Adhesives
In the solid state, they are safe. In the molten state they may cause burns and health hazards may arise from the inhalation
of toxic fumes.
Use appropriate protective clothing and a thermostatically controlled heater with a thermal cut - out and adequate extraction.
Resin - based Adhesives/Sealers e.g. Epoxide and Formaldehyde Resin - based
Mixing should be carried out in well ventilated areas, as harmful or toxic volatile chemicals may be released.
Skin contact with uncured resins and hardeners can result in irritation, dermatitis, and absorption of toxic or harmful chemicals
through the skin. Splashes can damage the eyes.
Provide adequate ventilation and avoid skin and eye contact.
Anaerobic, Cyanoacrylate (Super - glues) and other Acrylic Adhesives Many are irritant, sensitizing or harmful to the skin and/or respiratory tract. Some are eye irritants.
Skin and eye contact should be avoided and the manufacturer's instructions followed.
Cyanoacrylate adhesives (super-glues) MUST NOT contact the skin or eyes. If skin or eye tissue is bonded, cover with a clean
moist pad and seek immediate medical attention. Do not attempt to pull tissue apart. Use in well ventilated areas as vapors
can cause irritation to the nose and eyes.
For two - pack systems see Resin - based and Isocyanate Adhesives/Sealers.
Isocyanate (Polyurethane) Adhesives/Sealers
See also Resin - based Adhesives
Individuals suffering from asthma or respiratory allergies should not work with or near these materials as sensitivity reactions
can occur.
Over exposure is irritating to the eyes and respiratory system. Excessive concentrations may produce effects on the nervous
system including drowsiness. In extreme cases, loss of consciousness may result. Long term exposure to vapor concentrations
may result in adverse health effects.
Prolonged contact with the skin may lead to skin irritation and, in some cases, dermatitis.
Splashes entering the eye will cause discomfort and possible damage.
Any spraying should preferably be carried out in exhaust ventilated booths removing vapors and spray droplets from the
breathing zone.
Wear appropriate gloves, eye and respiratory protection.
DTC Description Possible Causes Action B10F9-93
Accessory socket 'B'
relay - No operation
Front powerpoint, trailer tow
connector, road pricing
connector, sunblind power
supply circuits - short to
power, ground, open circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check front powerpoint, trailer tow connector,
road pricing connector, sunblind power supply
circuits for short to power, ground, open circuit B10FA-93
Delayed Power Off
relay - No operation
ADRC ECM, roof header
console lamp, glove box
lamp , RH/LH footwell
lamps, JAG Sense glove box
module, RH/LH sunvisor
lamps, rear dome lamps
switched power circuits -
short to power, open circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check ADRC ECM, roof header console lamp,
glove box lamp , RH/LH footwell lamps, JAG
Sense glove box module, RH/LH sunvisor lamps,
rear dome lamps switched power circuits for short
to power, open circuit B10FF-11
Ignition control -
Circuit short to ground
ECM and FPDB ignition
control circuit - short to
ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check ECM and FPDB ignition control circuit
for short to ground B10FF-13
Ignition control -
Circuit open
ECM and FPDB ignition
control circuit - open circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check ECM and FPDB ignition control circuit
for open circuit B1100-11 O2 sensor heater relay
- Circuit short to
ground
FPDB O2 sensor heater relay
control circuit - short to
ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check FPDB O2 sensor heater relay control
circuit for short to ground B113D-12
Sunroof Global
Open/Close Control -
Circuit short to battery
Roof opening panel global
open/close control circuit -
short to power
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check roof opening panel global open/close
control circuit for short to power B113D-14
Sunroof Global
Open/Close Control -
Circuit short to ground
or open
Roof opening panel global
open/close control circuit -
short to ground, open circuit
Refer to the electrical circuit diagrams and check
roof opening panel global open/close control
circuit for short to ground, open circuit B1140-11
Engine Crank
Authorisation - Circuit
short to ground
Engine crank authorisation
signal circuit - short to
ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check engine crank authorisation signal circuit
for short to ground B1142-11
Ignition Status 1 -
Circuit short to ground
Ignition supply 1 circuits -
short to ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check all ignition supply 1 circuits for short to
ground B1143-11
Ignition Status 2 -
Circuit short to ground
Ignition supply 2 circuits -
short to ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check all ignition supply 2 circuits for short to
ground B1144-11
Heated Steering
Wheel Supply - Circuit
short to ground
Heated steering wheel
supply circuit - short to
ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check heated steering wheel supply circuit for
short to ground
DTC Description Possible Causes Action B1145-11
Glovebox Locking
Motor - Circuit short to
ground
Glovebox latch locking motor
circuit - short to ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check glovebox latch locking motor circuit for
short to ground B1145-12
Glovebox Locking
Motor - Circuit short to
battery
Glovebox latch locking motor
control circuit - short to
power
Refer to the electrical circuit diagrams and check
glovebox latch locking motor control circuit for
short to power B1145-13
Glovebox Locking
Motor - Circuit open
Glovebox latch locking motor
control circuit - open circuit
Refer to the electrical circuit diagrams and check
glovebox latch locking motor control circuit for
open circuit B1146-12
Passive sounder
Supply - Circuit short
to battery
Security passive sounder
control circuit - short to
power
Refer to the electrical circuit diagrams and check
security passive sounder control circuit for short
to power B1146-14
Passive sounder
Supply - Circuit short
to ground or open
Security passive sounder
control circuit - short to
ground, open circuit
Refer to the electrical circuit diagrams and check
security passive sounder control circuit for short
to ground, open circuit B1158-11
Front Passenger Seat
Heater Sensor - Circuit
short to ground
Front passenger seat heater
sensor circuit - short to
ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check front passenger seat heater sensor
circuit for short to ground B1158-13
Front Passenger Seat
Heater Sensor - Circuit
open
Front passenger seat heater
sensor circuit - open circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check front passenger seat heater sensor
circuit for open circuit B1159-11
Driver Seat Heater
Sensor - Circuit short
to ground
Driver seat heater sensor
circuit - short to ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check driver seat heater sensor circuit for
short to ground B1159-13
Driver Seat Heater
Sensor - Circuit open
Driver seat heater sensor
circuit - open circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check driver seat heater sensor circuit for
open circuit B115A-11
Front Passenger Seat
Heater - Circuit short
to ground
Front passenger seat heater
supply circuit - short to
ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check front passenger seat heater supply
circuit for short to ground B115A-15
Front Passenger Seat
Heater - Circuit short
to battery or open
Front passenger seat heater
supply circuit - short to
power, open circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check front passenger seat heater supply
circuit for short to power, open circuit B115B-11
Driver Seat Heater -
Circuit short to ground
Driver seat heater supply
circuit - short to ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check driver seat heater supply circuit for
short to ground
DTC Description Possible Causes Action B115B-15
Driver Seat Heater -
Circuit short to battery
or open
Driver seat heater supply
circuit - short to power, open
circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check driver seat heater supply circuit for
short to power, open circuit B1175-13
Driver Door Ajar
Switch - Circuit open
Driver door ajar switch
signal circuit - open circuit
Refer to the electrical circuit diagrams and check
driver door ajar switch signal circuit for open
circuit B1176-13
Passenger Door Ajar
Switch - Circuit open
Passenger door ajar switch
signal circuit - open circuit
Refer to the electrical circuit diagrams and check
passenger door ajar switch signal circuit for open
circuit B1177-12
Screenwash Level
Switch - Circuit short
to battery
Screenwash level switch
signal circuit - short to
power
Refer to the electrical circuit diagrams and check
screenwash level switch signal circuit for short to
power B11C0-13
Driver Side Rear Door
Ajar Switch - Circuit
open
Left rear door ajar switch
signal circuit - open circuit
Refer to the electrical circuit diagrams and check
left rear door ajar switch signal circuit for open
circuit B11C1-13
Passenger Side Rear
Door Ajar Switch -
Circuit open
Right rear door ajar switch
signal circuit - open circuit
Refer to the electrical circuit diagrams and check
right rear door ajar switch signal circuit for open
circuit B1222-23
Master Lock/Unlock
Switch - Signal stuck
low
Master lock or unlock switch
digital input circuit - signal
stuck low
Refer to the electrical circuit diagrams and check
master lock and unlock switch digital input
circuits for short to ground, open circuit B1237-11
Gear Shift Module
Early Wake-up -
Circuit short to ground
Transmission shift module
wake-up control circuit -
short to ground
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check transmission shift module wake-up
control circuit for short to ground B1237-12
Gear Shift Module
Early Wake-up -
Circuit short to battery
Transmission shift module
wake-up control circuit -
short to power
Refer to the electrical circuit diagrams and check
transmission shift module wake-up control circuit
for short to power B1237-13
Gear Shift Module
Early Wake-up -
Circuit open
Transmission shift module
wake-up control circuit -
open circuit
Refer to the electrical circuit diagrams and check
transmission shift module wake-up control circuit
for open circuit B123E-13
Crank Enable - Circuit
open
OK to crank signal circuit -
open circuit
Refer to the electrical circuit diagrams and check
OK to crank signal circuit for open circuit B1A85-96 Ambient Light Sensor
- Component internal
failure
Light sensor internal
electronic failure
Check and install a new sensor as required B1C45-13
Front Wiper Park
Position Switch -
Circuit open
Windshield wiper motor park
switch signal circuit - open
circuit
Refer to the electrical circuit diagrams and check
windshield wiper motor park switch signal circuit
for open circuit B1C45-23
Front Wiper Park
Position Switch -
Signal stuck low
Signal stuck low
Refer to the electrical circuit diagrams and check
front wiper park position switch input circuit for
short, open circuit B1C78-12
Powerwash Relay -
Circuit short to battery
Powerwash relay control
circuit - short to power
Refer to the electrical circuit diagrams and check
powerwash relay control circuit for short to power B1C78-14
Powerwash Relay -
Circuit short to ground
or open
Powerwash relay control
circuit - short to ground,
open circuit
Refer to the electrical circuit diagrams and check
powerwash relay control circuit for short to
ground, open circuit www.JagDocs.com