2010 JAGUAR XFR Oil

Thrust race 7 Shim 8 Thrust plate 9 Dished washer 10 Bolt (10 off) 11 Clutch basket 12 Multi-plate clutch and pressure disc 13 Differential case 14 Screw (2 off) 15 Bearing assembly 16 Oil seal 17 Oil slinger inner 18 Oil slinger outer 19 Input flange 20 Pinion nut 21 Collapsible spacer 22 Shim 23 Bearing assembly 24 Pinion shaft 25 Mounting insulator inner (2 off) 26 Mounting insulator rubber (2 off) 27 Mounting insulator outer (2 off) 28 Carrier 29 Oil seal 30 Drain plug 31 Vent 32 Breather cap 33 Shim 34 Bearing assembly 35 Drive gear 36 Shim 37 RH sun gear 38 Circlip 39 Thrust washer (4 off) 40 Planet gear (4 off) 41 Pin (2 off) 42 Shaft 43 LH sun gear 44 Shim 45 Bearing assembly 46 Shim 47 Dowel (2 off) 48 Bolt (4 off) 49 Reduction gear casing 50 Reduction gear 51 Shaft 52 Temperature sensor 53 O-ring seal 54 Motor 55 Screw (4 off) 56 Cover 57 Output actuator locking pin 58 Bolt (9 off)

60 Oil seal The multi-plate clutch is contained in a clutch basket attached to the differential carrier with the crown wheel securing bolts.
Alternate plates of the clutch pack are keyed to the clutch basket and the LH sun gear. A pressure disc is installed on the outer end of the clutch pack and keyed to the clutch basket. A thrust race on the end of the clutch basket incorporates lugs which
extend through the clutch basket onto the pressure disc.

The actuator assembly is mounted on bearings on the outboard end of the clutch basket, against the thrust race. The actuator
assembly consists of input and output actuators separated by five ball bearings. A locking pin in the cover engages with a slot
in the output actuator to prevent it turning, but allow it to move axially. The input actuator engages with the reduction gearbox
and is free to rotate relative to the cover. Ball bearings locate in curved grooves in the mating faces of the input and
output actuators. The bottom surface of each groove incorporates a ramp. Rotation of the input actuator forces the ball
bearings up the ramps in the grooves and induces an axial movement in the output actuator. The thrust race and pressure disc
transfer the axial movement from the output actuator to the clutch pack.



Item Description 1 Actuator 2 Multi-plate clutch 3 Differential The motor is a 12 V dc motor that adjusts the frictional loading of the multi-plate clutch, via the reduction gearbox and the
actuator assembly, under the control of the DLM. Adjusting the frictional loading of the multi-plate clutch adjusts the locking
torque between the crown wheel drive gear and the sun wheel.

Four bolts attach the motor to the reduction gearbox, which is located in position on the cover with two dowels, and secured
with four bolts. An O-ring seals the joint between the motor and the reduction gearbox.

The motor is driven by a 12 V dc feed direct from the DLM. The motor also incorporates the following connections with the
DLM:

A motor temperature sensor, to prevent excessive use from damaging the motor.
Two Hall effect motor position sensors, to enable closed loop control of the motor.

The temperature sensor provides a differential oil temperature signal to the DLM, to prevent excessive use from damaging the
multi-plate clutch.

Differential Locking Module (DLM)

The DLM controls operation of the electronic differential. The DLM is attached to a bracket located on the LH side of the luggage compartment, immediately forward of the fender tail lamp, behind the trim.

Adjustment

1.
Clean the drain plug.
Torque: 27 Nm






















2. CAUTIONS:


Do not fill the differential with lubricant up to the
filler plug. The filler plug is only used to fill the differential
with lubricant, and not to act as a level indicator.


Make sure the correct specification and quanity of oil
is used.

Fill the differential with the correct amount of
lubricant.

204-269
Flange remover forcing screw

205-491
Hub puller

205-491-1
Adapter nuts

308-005
Remover, Axle oil seal

308-621-1
Installer, Halfshaft Oil Seal www.JagDocs.com

Removal


1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

2. Remove the LH rear wheel and tire.

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

3. With assistance, remove the halfshaft retaining nut, and
retain it for the install procedure.
















4. Release the brake caliper. 308-621-2
Installer/Guide, Halfshaft Oil Seal

3. CAUTION: Use Loctite WSK-M2G349-A4 or equivalent,
meeting the Jaguar specification.

Install a new circlip.































4. CAUTION: The halfshaft oil seal protector must be left
in place, until the halfshaft is fully installed.

Install the halfshaft oil seal protector. www.JagDocs.com

5. CAUTIONS:


Do not install the rear halfshaft fully at this stage.


Only install the rear halfshaft until the halfshaft
splines have past the halfshaft oil seal.







6. Remove and discard the halfshaft oil seal plutector.


7. CAUTION: Make sure that the rear halfshaft circlip is
installed correctly by pulling the halfshaft gently to make
sure it is engaged.














8. CAUTION: The final tightening of the suspension
components must be carried out with the vehicle on its
wheels.

Torque: 90 Nm

Published: 08-Oct-2012
Power Brake Actuation - Brake Vacuum Pump V8 5.0L Petrol/V8 S/C 5.0L
Petrol
Removal and Installation

Removal


CAUTION: Make sure that all openings are sealed. Use new blanking caps.


NOTE: Removal steps in this procedure may contain installation details.


1. WARNING: Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Engine Oil Draining and Filling (303-01, General Procedures).

3.
4. CAUTION: Be prepared to collect escaping oil.
Torque: 12 Nm