2010 JAGUAR XFR brake pads

Published: 11-May-2011
Rear Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake
Disc Vehicles With: High Performance Brakes
Removal and Installation

Removal


CAUTION: Brake discs must be renewed in pairs.


NOTE: Removal steps in this procedure may contain installation details.


1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

2. Refer to: Brake Pads - Vehicles With: High Performance Brakes (206-04B Rear Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol,
Removal and Installation).

3.

4.
Installation



Torque: 103 Nm
























Remove the 2 clips.
Clean the components mating faces.
1.Toinstall,reversetheremovalprocedure.

Published: 11-May-2011
Rear Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake
Pads Vehicles With: High Performance Brakes
Removal and Installation

Special Tool(s)


206-080
Brake caliper piston retractor tool

206-081
Brake caliper piston retractor tool

303-588
Remover, Crankshaft Pulley/Damper Removal

WARNINGS:


Failure to release the tension and calibrate the electric parking brake during rear parking brake related service procedures,
could cause the parking brake to function incorrectly or become inoperative.


Do not allow dirt or foreign liquids to enter the reservoir. Use only new brake fluid of the correct specification from
airtight containers. Do not mix brands of brake fluid as they may not be compatible.


Brake pads must be renewed in axle sets only, otherwise braking efficiency may be impaired.


CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the area
with water.
NOTES:


Only extraction bolt from special tool 303-588 is used.


Removal steps in this procedure may contain installation details.


1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

Parking Brake and Actuation - Parking Brake
Diagnosis and Testing

Principle of Operation Published: 12-May-2014

For a detailed description of the Parking Brake operation, refer to the relevant Description and Operation section of the
workshop manual. REFER to: (206-05 Parking Brake and Actuation)

Parking Brake (Description and Operation), Parking Brake (Description and Operation), Parking Brake (Description and Operation).
Parking Brake Calibration

The parking brake system must be calibrated whenever the battery has been disconnected or has been in a state of discharge,
or repairs have been carried out to the rear service or parking brake system.


NOTE: If new rear brake pads have been installed, pressure must be applied to the brake pedal a minimum of five times
prior to calibration of the parking brake system.
To calibrate the parking brake system:
1. Place gear selector lever in 'P' Park position.

2. Release parking brake cable tension to service position.
REFER to: Parking Brake Cable Tension Release (206-05 Parking Brake and Actuation, General Procedures).
3. Set the ignition status to 'ON'.
4. Apply and hold the footbrake then pull up the parking brake switch.

5. To release the parking brake, apply and hold the footbrake then release and press down the parking brake switch.

Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Parking brake cable
Parking brake actuator
Brake caliper
Brake pads
Stabilizer bar drop link caps
Fuse(s)
Wiring harness/electrical connectors
Check for bent/corroded pins
Parking brake switch
Parking brake module
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident check the system for any logged Diagnostic Trouble Codes (DTCs) and proceed to
the DTC Index , alternatively, verify the customer concern and refer to the Symptom Chart.
Symptom Chart

Symptom Possible Cause Action The parking brake will not
engage or release (with no
parking brake warning
message)
Cables fouled, trapped or damaged
Cables incorrectly routed or installed
Rear lining wear
Service brake incorrectly adjusted following
lining change
Caliper malfunction
Check the rear and primary
cables for correct installation
and damage
Inspect the rear brake linings for
wear
Re-calibrate the parking brake,
refer to the calibration procedure
Check the rear service brake for
correct installation and operation

Symptom Possible Causes Action

Wear in steering gear tie-rod end ball joints
Check and install new tie-rod
ends as required, refer to the
new module/component
installation note at the top of
the Symptom Charts
NOTE: Inner ball joint wear is rare. The steering
gear installed to all Jaguar vehicles has a spring
loaded pinion to ensure the correct level of
engagement between the rack and pinion. This play
is optimized with the steering gear in the central
position and should not be confused with inner ball
joint wear. Check for vertical motion in the inner ball
joint with the steering gear in the central position.
Wear in steering gear inner ball joints


Check and install new steering
gear as required, refer to the
new module/component
installation note at the top of
the Symptom Charts
Wear in suspension ball joints/bushings
Check and install new
components as required















Veer under braking




Steering gear not correctly adjusted
CAUTION: DO NOT attempt to
adjust the steering gear yoke. Failure to
follow this instruction will invalidate the
steering gear warranty

Check and install a new steering
gear as required, refer to the
new module/component
installation note at the top of
the Symptom Charts


Contamination of brake pads and discs
Check and rectify the source of
the contamination and install
new brake pads and discs as
required, refer to the new
module/component installation
note at the top of the Symptom
Charts




Seized front brake caliper slide pins or piston
Damaged brake discs
Check and rectify sticking slide
pins and install new calipers as
required, refer to the new
module/component installation
note at the top of the Symptom
Charts
Check and install new brake discs
as required, refer to the new
module/component installation
note at the top of the Symptom
Charts








Vehicle pulls to one side
when driving on a level
surface




Uneven tire wear
Incorrect tire pressure
For information on diagnosis of
uneven tire wear.
REFER to: Suspension System (204-00 Suspension System -
General Information, Diagnosis
and Testing).
Check and adjust tire pressures
as required.
REFER to: Specifications (204-04 Wheels and Tires,
Specifications).


Incorrect geometry settings
NOTE: Dealerships must keep a
copy of the BEFORE and AFTER
geometry figures with job card for future
reference

Check and adjust geometry as
required. REFER to: (204-00

Message Other Warnings Reason Action expansion tank to maximum
level.
If message re-appears,
investigate coolant system for
leakage. BLIND SPOT
MONITOR NOT
AVAILABLE Amber warning triangle
illuminated LCD. Blind spot monitoring system has a fault
or vehicle speed is below threshold for system operation. Drive vehicle above threshold speed or
investigate cause of fault. BLIND SPOT
MONITOR
SENSOR
BLOCKED Amber warning triangle
illuminated LCD. A blind spot monitoring sensor has
become dirty or obstructed. Remove obstruction or clean the radar
sensor. BRAKE PADS
LOW Amber warning triangle
illuminated LCD. Brake pads have reached the service
limit. Replace brake pads. SERVICE
REQUIRED IN
XXXX MILES/km Amber warning triangle
illuminated LCD. If the vehicle is within 3,200 kilometers
(1,988 miles) of a service, the message
center will display this message. The
displayed distance will decrease in
increments of 50 km (31 miles). None SERVICE
REQUIRED Amber warning triangle
illuminated LCD. This is displayed if the distance to next
service drops below 1 km (0.6 miles). Vehicle requires service. RESETTING
SERVICE MODE Amber warning triangle
illuminated LCD. Displayed during the service reset procedure. None SERVICE MODE
RESET Amber warning triangle
illuminated LCD. Displayed when the service rest procedure has been successful. None WINTER MODE
CONFIRMED Snow mode symbol
illuminated LCD. Displayed when snow mode has been
selected. None DYNAMIC MODE
CONFIRMED Dynamic mode symbol
illuminated LCD. Displayed when dynamic mode has been
selected. None MODE CHANGE
IN PROGRESS None or Snow mode symbol
illuminated or Dynamic
mode symbol illuminated
LCDLCD Displayed when the driver has selected
an alternative JaguarDrive mode. None RECOMMEND
WINTER MODE
FOR CONDITIONS None or Dynamic mode
symbol illuminated LCD Displayed when the JaguarDrive senses
excessive wheel slip. Select winter mode. WINTER MODE
OFF None
Confirmation that winter mode has been
deselected. None DYNAMIC MODE
OFF None
Confirmation that dynamic mode has
been deselected. None WINTER MODE
FAULT Amber warning triangle
illuminated LCD. A sub-system fault is present and the
driver attempts to select a different
JaguarDrive Control mode. The message
'WINTER MODE FAULT' can also in very
rare circumstances be generated by a
fault in the JaguarDrive Control module. Investigate cause of message.
Interrogate sub-system control
modules for faults and diagnose using
an approved Jaguar Diagnostic System.
If no sub-system fault is found,
investigate JaguarDrive Control
module. DYNAMIC MODE
FAULT Amber warning triangle
illuminated LCD. A sub-system fault is present and the
driver attempts to select a different
JaguarDrive Control mode. The message
'DYNAMIC MODE FAULT' can also, in very
rare circumstances, be generated by a
fault in the JaguarDrive Control module. Investigate cause of message.
Interrogate sub-system control
modules for faults and diagnose using
an approved Jaguar Diagnostic System.
If no sub-system fault is found,
investigate JaguarDrive Control
module. SPECIAL MODES
NOT AVAILABLE Amber warning triangle
illuminated LCD. A sub-system fault is present and the
driver attempts to select a different
JaguarDrive Control mode. The message
'SPECIAL MODES NOT AVAILABLE' can
also in very rare circumstances be
generated by a fault in the JaguarDrive
Control module. Investigate cause of message.
Interrogate sub-system control
modules for faults and diagnose using
an approved Jaguar Diagnostic System.
If no sub-system fault is found,
investigate JaguarDrive Control
module. LISTENING Tone emitted from the
instrument cluster. The voice button has been pressed and
the Jaguar voice system is active and awaiting a voice command. None VOICE NOT
READY None
If the Voice button on the steering
wheel is pressed before the system is
ready to receive a command, VOICE NOT
READY will be displayed Press button a second time after a
short delay. INSERT MAP DISC None Navigation disc not loaded.
Load navigation disc in the navigation
computer. NOT AVAILABLE
PHONE IN USE None
Voice button has been pressed during a telephone call. None COMMAND NOT
RECOGNISED None
Jaguar Voice system has not recognised
the command. Repeat the command speaking clearly.