Page 1604 of 3039
Installation
1. CAUTIONS:
arm. Take extra care not to damage the fuel tank level sensor float and
Make sure the fuel pump and sender unit is correctly installed in to
the retaining bracket in the fuel tank.
NOTE: Make sure the locating tang is installed in the correct
position.
To install, reverse the removal procedure.
Page 1605 of 3039
Published: 11-May-2011
Fuel Tank and Lines - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Fuel Tank
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3. Refer to: Fuel Tank Draining (310-00 Fuel System - General Information, General Procedures).
4. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
5. Refer to: Driveshaft - V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-01 Driveshaft, Removal and Installation).
6. NOTE: Some variation in the illustrations may occur, but
the essential information is always correct.
Torque: 10 Nm
7. Torque: 4.8 Nm
Page 1606 of 3039
8.
9.
10. WARNING: The spilling of fuel is unavoidable during
this operation. Make sure that all necessary precautions are
taken to prevent fire and explosion.
NOTE: Non federal market vehicles only.
NOTE: Federal market vehicles only. www.JagDocs.com
Page 1609 of 3039
Published: 18-Jun-2014
Fuel Tank and Lines - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Fuel Tank Filler
Pipe
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Open the fuel filler door and remove the cap.
3. WARNING: Do not work on or under a vehicle supported only by a
jack. Always support the vehicle on safety stands.
Raise and support the vehicle.
4. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
5. Remove the right-hand wheel and tire.
Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
Page 1614 of 3039
Published: 31-Oct-2013
Fuel Tank and Lines - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Fuel Rail High-Pressure Fuel Pump Supply Line
Removal and Installation
Removal
NOTES:
Some variation in the illustrations may occur, but the essential information is always correct.
Some illustrations may show the engine removed for clarity.
1. Depressurize the fuel system.
Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3. WARNING: Do not smoke or carry lighted tobacco or open
flame of any type when working on or near any fuel related
components. Highly flammable mixtures are always
present and may ignite. Failure to follow these instructions
may result in personal injury.
CAUTIONS:
Be prepared to collect escaping fuel.
Make sure that all openings are sealed. Use new
blanking caps.
Page 1618 of 3039
15.
13.
14.
WARNING: Do not smoke or carry lighted tobacco or
open flame of any type when working on or near any fuel
related components. Highly flammable mixtures are always
present and may ignite. Failure to follow these instructions
may result in personal injury.
CAUTIONS:
Be prepared to collect escaping fuel.
Make sure that all openings are sealed. Use new
blanking caps.
Page 1620 of 3039
18.
19.
Install the special tool.
20. CAUTION: Discard the fuel pipe.
NOTE: This step requires the aid of another technician.
With the aid of another technician remove the low pressure fuel pipe as
indicated.
Page 1621 of 3039
Installation
1. Connect the new fuel pipe to end of the special tool as
indicated.
2. CAUTIONS:
Install a new fuel pipe.
Care must be taken not to damage the component. www.JagDocs.com