Page 636 of 3039
Installation
9.
10.
WARNING: If the brake caliper piston seal is damaged
a new brake caliper must be installed.
CAUTION: Do not allow the brake caliper to hang on
the brake hose.
NOTE: Left-hand shown, right-hand similar.
Torque: 28 Nm
NOTE: Left-hand shown, right-hand similar.
1. To install, reverse the removal procedure.
2. Refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures).
Page 637 of 3039
Published: 11-May-2011
Rear Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake
Disc Vehicles With: High Performance Brakes
Removal and Installation
Removal
CAUTION: Brake discs must be renewed in pairs.
NOTE: Removal steps in this procedure may contain installation details.
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Refer to: Brake Pads - Vehicles With: High Performance Brakes (206-04B Rear Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol,
Removal and Installation).
3.
4.
Installation
Torque: 103 Nm
Remove the 2 clips.
Clean the components mating faces.
1.Toinstall,reversetheremovalprocedure.
Page 638 of 3039

Published: 11-May-2011
Rear Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake
Pads Vehicles With: High Performance Brakes
Removal and Installation
Special Tool(s)
206-080
Brake caliper piston retractor tool
206-081
Brake caliper piston retractor tool
303-588
Remover, Crankshaft Pulley/Damper Removal
WARNINGS:
Failure to release the tension and calibrate the electric parking brake during rear parking brake related service procedures,
could cause the parking brake to function incorrectly or become inoperative.
Do not allow dirt or foreign liquids to enter the reservoir. Use only new brake fluid of the correct specification from
airtight containers. Do not mix brands of brake fluid as they may not be compatible.
Brake pads must be renewed in axle sets only, otherwise braking efficiency may be impaired.
CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the area
with water.
NOTES:
Only extraction bolt from special tool 303-588 is used.
Removal steps in this procedure may contain installation details.
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
Page 641 of 3039
8. WARNING: If the brake caliper piston seal is damaged a
new brake caliper must be installed.
CAUTION: Do not allow the brake caliper to hang on
the brake hose.
NOTE: Left-hand shown, right-hand similar.
Torque: 28 Nm
9. NOTE: Left-hand shown, right-hand similar.
Page 643 of 3039
Published: 11-May-2011
Rear Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake
Disc Shield
Removal and Installation
Removal
WARNING: Make sure to support the vehicle with axle stands.
1. Raise and support the body.
2. Remove the brake disc.
For additional information, refer to: Brake Disc (206-04A Rear Disc Brake - V6 3.0L Petrol, Removal and Installation).
3. Remove the brake disc shield.
Drill out the 3 rivets
Installation
1. To install, reverse the removal procedure.
Page 645 of 3039
Published: 11-May-2011
Parking Brake and Actuation - Parking Brake - Component Location
Description and Operation
Component Location
Item Description 1 Parking brake switch 2 EPB (electronic parking brake) module 3 Parking brake actuator 4 Caliper and disc assemblies (2 off) 5 Stoplamp switch 6 Brake warning indicator - NAS vehicles 7 Brake warning indicator (all except NAS (North American Specification) vehicles) www.JagDocs.com
Page 652 of 3039
Red Illuminated Parking brake applied Red Flashing Parking brake electrical failure Amber Illuminated Parking brake electrical failure If a parking brake failure warning indicator is active, the message 'CANNOT APPLY PARK BRAKE' or 'PARK BRAKE FAULT' will
also appear in the instrument cluster message center. If the vehicle is moving with the parking brake applied, the message
'PARK BRAKE ON' will appear in the message center accompanied by a chime from the instrument cluster.
Refer to: Information and Message Center (413-08 Information and Message Center, Description and Operation).
Page 653 of 3039

Parking Brake and Actuation - Parking Brake
Diagnosis and Testing
Principle of Operation Published: 12-May-2014
For a detailed description of the Parking Brake operation, refer to the relevant Description and Operation section of the
workshop manual. REFER to: (206-05 Parking Brake and Actuation)
Parking Brake (Description and Operation), Parking Brake (Description and Operation), Parking Brake (Description and Operation).
Parking Brake Calibration
The parking brake system must be calibrated whenever the battery has been disconnected or has been in a state of discharge,
or repairs have been carried out to the rear service or parking brake system.
NOTE: If new rear brake pads have been installed, pressure must be applied to the brake pedal a minimum of five times
prior to calibration of the parking brake system.
To calibrate the parking brake system:
1. Place gear selector lever in 'P' Park position.
2. Release parking brake cable tension to service position.
REFER to: Parking Brake Cable Tension Release (206-05 Parking Brake and Actuation, General Procedures).
3. Set the ignition status to 'ON'.
4. Apply and hold the footbrake then pull up the parking brake switch.
5. To release the parking brake, apply and hold the footbrake then release and press down the parking brake switch.
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
Visual Inspection
Mechanical Electrical
Parking brake cable
Parking brake actuator
Brake caliper
Brake pads
Stabilizer bar drop link caps
Fuse(s)
Wiring harness/electrical connectors
Check for bent/corroded pins
Parking brake switch
Parking brake module
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident check the system for any logged Diagnostic Trouble Codes (DTCs) and proceed to
the DTC Index , alternatively, verify the customer concern and refer to the Symptom Chart.
Symptom Chart
Symptom Possible Cause Action The parking brake will not
engage or release (with no
parking brake warning
message)
Cables fouled, trapped or damaged
Cables incorrectly routed or installed
Rear lining wear
Service brake incorrectly adjusted following
lining change
Caliper malfunction
Check the rear and primary
cables for correct installation
and damage
Inspect the rear brake linings for
wear
Re-calibrate the parking brake,
refer to the calibration procedure
Check the rear service brake for
correct installation and operation