POWER STEERING FLUIDST-13
< ON-VEHICLE MAINTENANCE >
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ON-VEHICLE MAINTENANCE
POWER STEERING FLUID
Checking Fluid LevelINFOID:0000000005147865
Check power steering fluid level with engine off, referring to the scale
on reservoir tank.
Use HOT range for fluid temperatures of 50 ° – 80 °C (122 ° – 176 °F).
Use COLD range for fluid temperatures of 0 ° – 30 °C (32° – 86°F).
CAUTION:
• Do not overfill.
• Do not reuse any used power steering fluid.
• Recommended fluid is Genuine NISSAN PSF or equivalent. Refer to MA-13, "
Fluids and Lubricants".
Checking Fluid LeakageINFOID:0000000005147866
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connec tions, chafing or deterioration.
1. Run engine until fluid temperature reaches 50 ° – 80° C (122° –
176° F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con- nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to ST-17
.
6. Check steering gear boots for accumulation of fluid indicating a leak from the steering gear.
Air Bleeding Hydraulic SystemINFOID:0000000005147867
NOTE:
• When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from oil pump or gear. This noise is normal and does not affect any system.
• Incomplete air bleeding causes the fo llowing. When this happens, bleed air again.
- Air bubbles in reservoir tank.
- Clicking noise in oil pump.
- Excessive buzzing in oil pump.
1. Stop engine, and then turn steering wheel fully to right and left several times. CAUTION:
Do not allow steering fluid reservoir tank to go below the MIN level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully right and then fully left, hold for about three seconds.
Then check for fluid leakage.
3. Repeat step 2 several times at about three second intervals. CAUTION:
Do not hold steeri ng wheel in the locked position for more than 10 seconds. (There is the possibil-
ity that oil pump may be damaged.)
4. Check for air bubbles or cloudy fluid.
5. If air bubbles or cloudiness still exists, stop engine, perform steps 2 and 3 again until air bubbles or cloud-
iness does not exist.
LGIA0021E
SGIA0506E
Revision: April 20092010 QX56
POWER STEERING OIL PUMPST-17
< ON-VEHICLE REPAIR >
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POWER STEERING OIL PUMP
On-Vehicle Inspection and ServiceINFOID:0000000005147869
CHECKING RELIEF OIL PRESSURE
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect Tool between oil pump discharge connector and high pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 °– 80° C (122° – 176°F).
CAUTION:
• Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
• Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. • If relief oil pressure is outside the specification, repair or replace oil pump. Refer to ST-34, "
Disassembly
and Assembly" .
5. After inspection, disconnect oil pressure gauge and oil pressure gauge adapter from hydraulic circuit, con-
nect oil pump discharge connector and high pressure hose. Add fluid and bleed air from hydraulic circuit
thoroughly. Refer to ST-13, "
Air Bleeding Hydraulic System" .
Tool number:
Pressure gauge and shut-off valve KV48103500
(J26357 and J26357-10)
Oil pump side Connector A and O-
ring
KV48105300-4 and 5295262U10
(—)
Eye-bolt and O-ring KV48105300-3 and 5295262U00
(—)
High pressure
piping side Connector B and O-
ring
KV48105300-1 and 5295262U00
(—)
Nut KV48105300-2
( — )
SGIA0570E
Relief oil pressure : Refer to
ST-37, "Oil Pump".
Revision: April 20092010 QX56
TM-4
STALL TEST ....................................................155
Inspection and Judgment .................................... ..155
LINE PRESSURE TEST ..................................157
Inspection and Judgment .................................... ..157
ROAD TEST .....................................................159
Description ........................................................... ..159
Check Before Engine Is Started ............................159
Check At Idle ....................................................... ..159
Cruise Test - Part 1 ...............................................160
Cruise Test - Part 2 ...............................................162
Cruise Test - Part 3 ...............................................162
Vehicle Speed When Shifting Gears .....................163
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
163
A/T POSITION .................................................164
Adjustment of A/T Position .................................. ..164
Checking of A/T Position .......................................164
ON-VEHICLE REPAIR ...............................165
SHIFT CONTROL SYSTEM ........................... .165
A/T Shift Selector Removal and Installation ..........165
AIR BREATHER HOSE .................................. .166
Removal and Installation ..................................... ..166
OIL PAN ...........................................................170
Oil Pan ................................................................. ..170
CONTROL VALVE WITH TCM ........................172
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 and Plug ........................................ ..
172
REAR OIL SEAL ..............................................184
Rear Oil Seal ....................................................... ..184
FLUID COOLER SYSTEM ...............................185
Exploded View ..................................................... ..185
Removal and Installation .......................................185
REMOVAL AND INSTALLATION ..............186
TRANSMISSION ASSEMBLY ........................ .186
Removal and Installation (2WD) .......................... .186
Removal and Installation (4WD) ...........................188
DISASSEMBLY AND ASSEMBLY ...........192
OVERHAUL ......................................................192
Component .......................................................... .192
Oil Channel ...........................................................199
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
201
DISASSEMBLY .............................................. ..204
Disassembly ......................................................... .204
REPAIR FOR COMPONENT PARTS ..............223
Oil Pump .............................................................. .223
Front Sun Gear, 3rd One-Way Clutch ...................225
Front Carrier, Input Clutch, Rear Internal Gear .....227
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ................................................. .
232
High and Low Reverse Clutch ..............................237
Direct Clutch .........................................................239
ASSEMBLY .................................................... ..242
Assembly (1) ........................................................ .242
Adjustment ............................................................255
Assembly (2) .........................................................257
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
265
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
265
General Specification ........................................... .265
Vehicle Speed at Which Gear Shifting Occurs .....265
Vehicle Speed at Which Lock-up Occurs/Releas-
es ......................................................................... .
266
Stall Speed ............................................................266
Line Pressure ........................................................266
Input Speed Sensor ..............................................266
Output Speed Sensor ...........................................266
Reverse Brake ......................................................266
Total End Play .......................................................267
Torque Converter ..................................................267
Revision: April 20092010 QX56
TM-144
< PRECAUTION >
PRECAUTIONS
•After performing each TROUBLE DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) CONFIRMATION PROCEDURE”.
If the repair is completed the DTC should not be displayed in the
“DTC CONFIRMATION PROCEDURE”.
• Always use the specified brand of ATF. Refer to MA-13, "
Fluids and Lubricants".
• Use paper rags not cloth rags during work.
• After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
• Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to pre- vent the internal parts from becoming cont aminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
• Place disassembled parts in order for easier and proper assembly.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
• Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
• It is very important to perform functional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to TM-
152, "A/T Fluid Cooler Cleaning".
• After overhaul, refill the transmission with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
TM-150, "
Changing the A/T Fluid (ATF)", TM-148, "Checking the A/T Fluid (ATF)".
Service Notice or PrecautionINFOID:0000000005148719
ATF COOLER SERVICE
• If A/T fluid contains fictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines with
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to TM-152,
"A/T Fluid Cooler Cleaning". For radiator replacement, refer to CO-15, "Removal and Installation".
CHECKING AND CHANGING A/T FLUID
• Increase ATF oil temperature to 80 °C (176° F) first, then check and adjust oil level at 65 °C (149° F).
NOTE:
The A/T has both water cooling and air cooling systems . The air cooling system has a bypass valve. When
ATF oil temperature is at or below 50 °C (122° F), it does not flow through the air cooled system. If A/T oil
level is adjusted without flow throughout the entire system, the level will be 10mm lower than required.
Therefore, all piping should be filled with oil when adjusting level.
OBD-II SELF-DIAGNOSIS
• A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on TM-32,
"CONSULT-III Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
SEF217U
Revision: April 20092010 QX56
STALL TESTTM-155
< ON-VEHICLE MAINTENANCE >
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STALL TEST
Inspection and JudgmentINFOID:0000000005148726
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
• Inspect for fluid leakage and check the fluid level. Refer to TM-148, "Checking the A/T Fluid (ATF)".
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/
T fluid temperature is 50 to 80 °C (122 to 176 °F). Inspect the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the ATF and check for plac-
es where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T
Replace the ATF and check for im-
proper operation of the A/T.
SAT638A
SAT647B
SCIA1224E
Revision: April 20092010 QX56
OIL PANTM-171
< ON-VEHICLE REPAIR >
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2. Install the oil pan and new oil pan gasket. • : Vehicle front
• : Oil pan bolts
• Clips (1)
• Drain plug (3)
CAUTION:
• Be sure the oil pan drain plug hole is located to the rear ofthe transmission assembly.
• Before installing oil pan bolts, remove any traces of old sealant from the sealing su rfaces and threaded holes.
• Do not reuse the oil pan gasket.
• Always replace the oil pan bolts as they are self-sealing.
• Partially install the oil pan bo lts in a criss-cross pattern to prevent dislocation of the gasket.
3. Install new oil pan bolts and clips tighten in numerical order as shown.
4. Install drain plug with new gasket to oil pan and tighten to speci- fication.
CAUTION:
Do not reuse the drain plug gasket.
5. Refill the A/T with fluid and check for fluid leakage. Refer to TM-
148, "Checking the A/T Fluid (ATF)".
AWDIA0023ZZ
Oil pan bolts : 7.9 N·m (0.81 kg-m, 70 in-lb)
Drain plug : 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4113E
Revision: April 20092010 QX56
TM-180
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
12. Securely fasten output speed sensor (1) harness with terminalclip ( ).
13. Install oil pan to transmission case. Refer to TM-170, "
Oil Pan".
14. Pull up A/T assembly harness connector. CAUTION:
Do not damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Connect A/T assembly harness connector.
17. Connect the negative battery terminal.
18. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-148, "
Checking the A/T Fluid (ATF)".
REMOVAL AND INSTALLATION OF A/T FLUID TEMPERATURE SENSOR 2
Removal
1. Disconnect negative battery terminal.
2. Remove oil pan and oil pan gasket. Refer to TM-170, "
Oil Pan".
3. Disconnect A/T fluid temperat ure sensor 2 connector (A).
CAUTION:
Do not damage connector.
4. Straighten terminal clip ( ) to free A/T fluid temperature sensor 2 harness.
JSDIA1316ZZ
SCIA5038E
SCIA5039E
SCIA8125E
Revision: April 20092010 QX56
TM-182
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-minal clip .
5. Install oil pan to transmission case. Refer to TM-170, "
Oil Pan".
6. Connect the negative battery terminal.
7. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-148, "
Checking the A/T
Fluid (ATF)".
REMOVAL AND INSTALLATION OF PLUG
Removal
1. Disconnect negative battery terminal.
2. Remove oil pan and oil pan gasket. Refer to TM-170, "
Oil Pan".
3. Remove plug (1) with bracket (2) from control valve with TCM.
4. Remove bracket (1) from plug (2).
5. Remove O-ring (1) from plug (2).
Installation
CAUTION:
SCIA8125E
: Bolt
JSDIA1311ZZ
JSDIA1312ZZ
JSDIA1313ZZ
Revision: April 20092010 QX56