HOW TO READ WIRING DIAGRAMSGI-11
< HOW TO USE THIS MANUAL >
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DescriptionINFOID:0000000005149578
SWITCH POSITIONS
Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition.
A vehicle is in the “normal” condition when:
Number Item Description
1 Power supply • This means the power supply of fusible link or fuse.
2 Fusible link • “X” means the fusible link.
3 Number of fusible link/
fuse • This means the number of fusible link or fuse location.
4 Fuse • “/” means the fuse.
5 Current rating of fus-
ible link/fuse • This means the current rating of the fusible link or fuse.
6 Optional splice • The open circle shows that the splice is optional depending on vehicle application.
7 Connector number • The letter shows which harness the connector is located in.
• Example “M”: main harness. For detail and to locate the connector, refer to
PG-61, "
Elec-
trical Units Location", PG-41, "Harness Layout".
8Splice • The shaded circle “ ” means the splice.
9 Page crossing • This circuit continues to an adjacent page.
10 Option abbreviation • This means the vehicle specifications which layouts the circuit between “ ”.
11 Relay • This shows an internal representation of the relay.
12 Option description • This shows a description of the option abbreviation used on the page.
13 Switch • This shows that continuity exists between terminals 1 and 2 when the switch is in the A
position. Continuity exists between terminals 1 and 3 when the switch is in the B position.
14 Circuit (Wiring) • This means the wiring.
15 System branch • This shows that the circuit is branched to other systems.
16 Shielded line • The line enclosed by broken line circle shows shield wire.
17 Component name • This shows the name of a component.
18 Ground (GND) • This shows the ground connection.
19 Connector • This means the connector information.
• This unit-side is described by the connector symbols.
20 Connectors • This means that a transmission line bypasses two connectors or more.
21 Wire color • This shows a code for the color of the wire.
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light Green BR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
• When the wire color is striped, the base color is given first, followed by the stripe color as shown below:
Example: L/W = Blue with White Stripe
22 Terminal number • This means the terminal number of a connector.
Revision: April 20092010 QX56
SERVICE INFORMATION FOR ELECTRICAL INCIDENTGI-41
< BASIC INSPECTION >
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Circuit InspectionINFOID:0000000005149608
DESCRIPTION
• In general, testing electrical circuits is an easy task if it is approached in a logical and organized method. Before beginning it is important to have all available information on the system to be tested. Also, get a thor-
ough understanding of system operation. Then you will be able to use the appropriate equipment and follow
the correct test procedure.
• You may have to simulate vehicle vibrations while te sting electrical components. Gently shake the wiring
harness or electrical component to do this.
NOTE:
Refer to GI-35, "
How to Check Terminal" to probe or check terminal.
TESTING FOR “OPENS” IN THE CIRCUIT
Before you begin to diagnose and test the system, you should rough sketch a schematic of the system. This
will help you to logically walk through the diagnosis process. Drawing the sketch will also reinforce your work-
ing knowledge of the system.
Continuity Check Method
The continuity check is used to find an open in the circui t. The digital multimeter (DMM) set on the resistance
function will indicate an open circuit as over limit (no beep tone or no ohms symbol). Make sure to always start
with the DMM at the highest resistance level.
To help in understanding the diagnosis of open circui ts, please refer to the previous schematic.
• Disconnect the battery negative cable.
• Start at one end of the circuit and work your way to the other end. (At the fuse block in this example)
• Connect one probe of the DMM to the fuse block terminal on the load side.
• Connect the other probe to the fuse block (power) side of SW1. Little or no resistance will indicate that por-
tion of the circuit has good continuity. If there were an open in the circuit, the DMM would indicate an over
limit or infinite resistance condition. (point A)
• Connect the probes between SW1 and the relay. Little or no resistance will indicate that portion of the circuit
has good continuity. If there were an open in the circuit, t he DMM would indicate an over limit or infinite resis-
tance condition. (point B)
• Connect the probes between the relay and the solenoid. Little or no resistance will indicate that portion of the
circuit has good continuity. If there were an open in the ci rcuit, the DMM would indicate an over limit or infi-
nite resistance condition. (point C)
Any circuit can be diagnosed using the approach in the previous example.
Voltage Check Method
To help in understanding the diagnosis of open circuits please refer to the previous schematic.
In any powered circuit, an open can be found by methodica lly checking the system for the presence of voltage.
This is done by switching the DMM to the voltage function.
• Connect one probe of the DMM to a known good ground.
• Begin probing at one end of the circuit and work your way to the other end.
• With SW1 open, probe at SW1 to check for voltage. voltage; open is further down the circuit than SW1.
OPEN A circuit is open when there is no continuity through a section of the circuit.
SHORT There are two types of shorts.
• SHORT CIRCUIT
When a circuit contacts another circuit and causes the normal resistance to
change.
• SHORT TO GROUND When a circuit contacts a ground source and grounds the circuit.
SGI846-A
Revision: April 20092010 QX56
GI-42
< BASIC INSPECTION >
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
no voltage; open is between fuse block and SW1 (point A).
• Close SW1 and probe at relay. voltage; open is further down the circuit than the relay.
no voltage; open is between SW1 and relay (point B).
• Close the relay and probe at the solenoid. voltage; open is further down the circuit than the solenoid.
no voltage; open is between relay and solenoid (point C).
Any powered circuit can be diagnosed using the approach in the previous example.
TESTING FOR “SHORTS” IN THE CIRCUIT
To simplify the discussion of shorts in the system, please refer to the following schematic.
Resistance Check Method
• Disconnect the battery negative cable and remove the blown fuse.
• Disconnect all loads (SW1 open, relay disconnected and solenoid disconnected) powered through the fuse.
• Connect one probe of the DMM to the load side of the fuse terminal. Connect the other probe to a known good ground.
• With SW1 open, check for continuity. continuity; short is between fuse terminal and SW1 (point A).
no continuity; short is further down the circuit than SW1.
• Close SW1 and disconnect the relay. Put probes at the load side of fuse terminal and a known good ground. Then, check for continuity.
continuity; short is between SW1 and the relay (point B).
no continuity; short is further down the circuit than the relay.
• Close SW1 and jump the relay contacts with jumper wire. Put probes at the load side of fuse terminal and a known good ground. Then, check for continuity.
continuity; short is between relay and solenoid (point C).
no continuity; check solenoid, retrace steps.
Voltage Check Method
• Remove the blown fuse and disconnect all loads (i.e. SW1 open, relay disconnected and solenoid discon-
nected) powered through the fuse.
• Turn the ignition key to the ON or START position. Verify battery voltage at the battery + side of the fuse ter- minal (one lead on the battery + terminal side of the fuse block and one lead on a known good ground).
• With SW1 open and the DMM leads across both fuse terminals, check for voltage. voltage; short is between fuse block and SW1 (point A).
no voltage; short is further down the circuit than SW1.
• With SW1 closed, relay and solenoid disconnected and the DMM leads across both fuse terminals, check for voltage.
voltage; short is between SW1 and the relay (point B).
no voltage; short is further down the circuit than the relay.
• With SW1 closed, relay contacts jumped with fused jumper wire check for voltage. voltage; short is down the circuit of the relay or between the relay and the disconnected solenoid (point C).
no voltage; retrace steps and check power to fuse block.
GROUND INSPECTION
• Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
• Electronically controlled circuits are very sens itive to proper grounding. A loose or corroded ground can
drastically affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit.
Even when the ground connection looks clean, there c an be a thin film of rust on the surface.
SGI847-A
Revision: April 20092010 QX56
HA-8
< PRECAUTION >
PRECAUTIONS
Rear A/C
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or
around the connection.
O-Ring Part Numbers and Specifications
AWIIA0134GB
1. Rear heater and cooling unit assembly 2. Rear A/C pipes 3. Rear A/C heater core pipes
4. Rear heater core hose 5. Rear blower motor6. Underfloor rear A/C pipes
7. Underfloor rear heater core pipes A. Bolt torque specification B. Leak checking order (l - r)
C. Tightening torque D. Wrench sizeE. O-ring size
Front
NOTE: The O-ring size 8 is the high-side and the O-ring size 16 is the low-side.
Revision: April 20092010 QX56
BLOWER MOTOR CONTROL SYSTEMHAC-49
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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SYMPTOM: Blower motor operation is malfunctioning under starting
blower speed control.
1.CHECK FUSES
Check 20A fuses [No. 24 and 27 (Located in the fuse and fusible link box)]. For fuse layout. Refer to PG-69,
"Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 7.
2.CHECK FRONT BLOWER MOTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front blower motor connector.
3. Turn ignition switch ON.
4. Press the A/C switch.
5. Press the front blower contro l "+" switch to maximum speed.
6. Check voltage between front blower motor harness connector
M62 terminal 2 and ground.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 3.
3.CHECK FRONT BLOWER MOTOR RELAY (S WITCH SIDE) POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front blower motor relay.
3. Turn ignition switch ON.
4. Check voltage between front blower motor relay harness con- nector M107 terminal 5 and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
AWIIA0174GB
Fuses are good.
2 - Ground : Battery voltage
WJIA1331E
5 - Ground: Battery voltage
WJIA1359E
Revision: April 20092010 QX56
HAC-50
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
BLOWER MOTOR CONTROL SYSTEM
4.CHECK FRONT BLOWER MOTOR RELAY
Turn ignition switch OFF.
Check front blower motor relay. Refer to HAC-52, "
Front Blower Motor Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace front blower motor relay.
5.CHECK FRONT BLOWER MOTOR RELA Y (SWITCH SIDE) CIRCUIT FOR OPEN
Check continuity between front blower motor relay harness connec-
tor M107 terminal 3 and front blower motor harness connector M62
terminal 2.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK FRONT BLOWER MOTOR RE LAY (COIL SIDE) POWER SUPPLY
1. Turn ignition switch ON.
2. Check voltage between front blower motor relay harness con- nector M107 terminal 2 and ground.
Is the inspection result normal?
YES >> Repair front blower motor ground circuit or connector.
NO >> Repair harness or connector.
7.REPLACE FUSES
Replace fuses.
Does the fuse blow?
YES >> • If fuse blows without activating the front blower motor, repair short between fuse and front blower motor relay.
• If fuse blows activating the front blower motor, GO TO 8.
NO >> Inspection End.
8.CHECK FRONT BLOWER MOTOR POWER SUPPLY CIRCUIT FOR SHORT
1. Turn ignition switch OFF.
2. Disconnect front blower motor connector, front blower motor relay and variable blower control connector.
3. Check continuity between variable blower control harness con- nector M122 terminal 4 and ground.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair harness or connector.
9.CHECK FRONT BLOWER MOTOR
Check front blower motor. Refer to HAC-52, "
Front Blower Motor Component Inspection".
Is the inspection result normal?
3 - 2 : Continuity should exist.
WJIA1360E
2 - Ground: Battery voltage
WJIA1363E
4 - Ground: Continuity should not exist.
AWIIA0177ZZ
Revision: April 20092010 QX56
HAC-54
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
BLOWER MOTOR CONTROL SYSTEM
1.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 2.
2.CONFIRM SYMPTOM BY PERFORMING REAR BLOW ER MOTOR OPERATIONAL CHECK FROM REAR
AIR CONTROL (FRONT)
1. Turn ignition switch ON.
2. Turn the rear air control (front) blower control dial to the lowest speed and check for rear blower operation
(REAR CTRL indicator off).
3. Continue checking that rear blower speed increases as the rear blower control dial is rotated clockwise.
Does the rear blower motor operate correctly?
YES >> GO TO 3.
NO >> Check the rear blower motor operation. Refer to HAC-53, "
Rear Blower Motor Component Func-
tion Check".
3.CONFIRM SYMPTOM BY PERFORMING REAR BLOWER MOTOR OPERATIONAL CHECK FROM
REAR AIR CONTROL (REAR)
1. Press the REAR CTRL switch (indicator on) on the rear air control (front) to send control of the rear blower
motor back the rear air control (rear).
2. Turn the rear air control (rear) blower control dial to the lowest speed and check for rear blower operation.
3. Continue checking that rear blower speed increases as the rear blower control dial is rotated clockwise.
Does the rear blower motor operate correctly?
YES >> GO TO 4.
NO >> • Check the rear air control (rear). Refer to HAC-56, "
Rear Air Control (Rear) Diagnosis Proce-
dure #2".
4.RECHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to HAC-5, "
Operational Check (Rear)".
Does another symptom exist?
YES >> Refer to HAC-3, "How to Perform Trouble Diagnosis For Quick And Accurate Repair".
NO >> Inspection End.
Rear Air Control (Front) Diagnosis Procedure #1INFOID:0000000005147706
Regarding Wiring Diagram information, refer to HAC-91, "Wiring Diagram".
REAR BLOWER MOTOR INOPERATIVE/ON AT ALL TIMES.
1.CHECK FUSES
Check 10A fuse [No. 19 (Located in the fuse block J/B)].
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK REAR AIR CONTRO L (FRONT) POWER SUPPLY
Fuse is good.
Revision: April 20092010 QX56
BLOWER MOTOR CONTROL SYSTEMHAC-55
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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1. Disconnect rear air control (front) harness connector.
2. Turn ignition switch ON.
3. Check voltage between rear air control (front) harness connec- tor R108 terminal 1 and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK REAR AIR CONTROL (FRONT) LIN BUS VOLTAGE
Check voltage between rear air control (front) harness connector
R108 terminal 5 and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK REAR AIR CONTROL (FRONT) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between rear air control (front) harness con- nector R108 terminal 6 and ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK REAR AIR CONTROL (FRO NT) LIN BUS CIRCUIT FOR OPEN
1. Disconnect A/C auto amp. connector.
2. Check continuity between A/C auto amp. harness connector M50 (A) terminal 48 and rear air control (front) harness connec-
tor R108 (B) terminal 5.
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to VTL-7, "Removal and
Installation".
NO >> Repair harness or connector.
6.REPLACE FUSE
1. Replace fuse.
2. Activate the rear blower motor.
Does the fuse blow?
YES >> GO TO 7.
NO >> Inspection End.
7.CHECK REAR AIR CONTROL (FRONT) POWER SUPPLY CIRCUIT FOR SHORT
Battery voltage should exist.
AWIIA0182ZZ
Battery voltage should exist.
AWIIA0183ZZ
Continuity should exist.
AWIIA0184ZZ
Continuity should exist.
AWIIA0185ZZ
Revision: April 20092010 QX56