Page 18 of 496

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
8
Checking the brake pedal .................. 8-95
Parking brake lever free play
adjustment ....................................... 8-97
Brake light switch adjustment .......... 8-101
Cable inspection and lubrication ...... 8-103
Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Jump-starting ................................... 8-129
Fuse replacement ............................ 8-135
Replacing a headlight bulb............... 8-141
Headlight beam adjustment ............. 8-147
Tail/brake light bulb replacement ..... 8-149
Troubleshooting ............................... 8-155
Troubleshooting charts .................... 8-157
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
EE.book Page 3 Tuesday, June 17, 2008 9:00 AM
Page 430 of 496
8-141 1. Cover at the rear of the headlight
1. Cache au dos du phare
1. Cubierta de la parte posterior del faro
1. Headlight bulb holder cover
1. Cache du porte-ampoule de phare
1. Tapa del portabombillas del faro
EVU01670
Replacing a headlight bulb
If a headlight bulb burns out, replace it as follows.
1. Open the hood. (See pages 8-17–8-19 for
hood opening and closing procedures.)
2. Remove the cover at the rear of the headlight
by pulling it off.
3. Remove the headlight bulb holder cover by
pulling it off.
EE.book Page 141 Tuesday, June 17, 2008 9:00 AM
Page 432 of 496
8-143 1. Headlight bulb holder
1. Porte-ampoule de phare
1. Portabombillas del faro
1. Do not touch the glass part of the bulb.
1. Ne pas toucher le verre de l’ampoule.
1. No toque la parte de cristal de la bombilla.
4. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise.
5. Wait for the headlight bulb to cool before
touching or removing it. Remove the bulb by
pulling it out.
6. Insert a new headlight bulb into the bulb hold-
er.
EE.book Page 143 Tuesday, June 17, 2008 9:00 AM
Page 434 of 496
8-145
7. Reinstall the bulb holder by pushing it in and
turning it clockwise.
Reinstall the bulb holder cover and the cover
at the rear of the headlight. NOTICE: Make
sure the headlight bulb holder cover is se-
curely fitted over the bulb holder and
seated properly.
8. Close the hood.
9. Adjust the headlight beam if necessary.
EE.book Page 145 Tuesday, June 17, 2008 9:00 AM
Page 438 of 496
8-149 1. Panel A
1. Cache A
1. Panel A
1
1. Panel B
1. Cache B
1. Panel B
1
EVU01000
Tail/brake light bulb replacement
If a tail/brake light bulb burns out, replace it as fol-
lows:
1. Remove the quick fastener screws, nuts and
bolts from panel A (if replacing the left tail/
brake light bulb) or panel B (if replacing the
right tail/brake light bulb).
EE.book Page 149 Tuesday, June 17, 2008 9:00 AM
Page 440 of 496
8-151 1. Quick fastener screw (× 8)
2. Bolt and nut (× 2) 3. Panel A
1. Vis à serrage rapide (× 8)
2. Vis et écrou (× 2) 3. Cache A
1. Tornillo de fijación rápida (× 8)
2. Perno y tuerca (× 2) 3. Panel A
1. Tail/brake light bulb holder
1. Porte-ampoule de feu arrière/stop
1. Bombilla de la luz de freno/piloto trasero
2. Lift the cargo bed up. (See page 4-47 for car-
go bed lifting and lowering procedures.)
3. Remove the panel (panel A or B).
4. Remove the bulb holder (together with the
bulb) by turning it counterclockwise.
5. Push the burnt-out bulb in and turn it counter-
clockwise to remove it from the bulb holder.
6. Push a new bulb in and turn it clockwise to in-
stall in the bulb holder.
EE.book Page 151 Tuesday, June 17, 2008 9:00 AM
Page 442 of 496
8-153
7. Reinstall the bulb holder (together with the
bulb) by turning it clockwise.
8. Install the panel.
9. Lower the cargo bed.
10. Reinstall the quick fastener screws, bolts and
nuts, and then tighten the nuts to the speci-
fied torque.
Tightening torque:
Panel nut:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
EE.book Page 153 Tuesday, June 17, 2008 9:00 AM
Page 468 of 496
10-7
Headlight type: Krypton bulb
Bulb voltage, wattage × quantity:
Headlight 12 V 30.0 W/30.0 W × 2
Tail/brake light 12 V 5.0 W/21.0 W × 2
Indicator lights:
Neutral indicator light LED
Reverse indicator light LED
Coolant temperature warning light LED
Engine trouble warning light LED
Parking brake indicator light LED
On-Command four-wheel-drive/differential gear
lock indicatorLCD
On-Command differential gear lock indicator light LED
High-range indicator light LED
Low-range indicator light LED
Helmet/Seat belt indicator light 12 V 1.7 W × 1 Model YXR70FSP2Y
EE.book Page 7 Tuesday, June 17, 2008 9:00 AM