2009 YAMAHA RHINO 700 steering

EVU00050
1 -CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION ........................................ 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ............................................ 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Multi-function meter unit ..................... 4-15
Switches ............................................. 4-27
Accelerator pedal ............................... 4-31
Brake pedal ........................................ 4-33
Parking brake lever ............................ 4-33
Drive select lever ................................ 4-35
Fuel tank cap ...................................... 4-35
Doors .................................................. 4-37
Seats .................................................. 4-39
Seat belts ........................................... 4-41
Glove compartment ............................ 4-41
Cup holders ........................................ 4-43
Cargo bed........................................... 4-45
1234
Adjusting the front shock absorber
assemblies ....................................... 4-49
Adjusting the rear shock absorber
assemblies ....................................... 4-63
Trailer hitch bracket and receiver....... 4-75
Auxiliary DC jack ................................ 4-75
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-19
Coolant............................................... 5-21
Final gear oil ...................................... 5-23
Differential gear oil ............................. 5-23
Accelerator pedal ............................... 5-25
Seat belts ........................................... 5-25
Steering.............................................. 5-27
Fittings and fasteners......................... 5-27
Lights ................................................. 5-27
Switches............................................. 5-29
Control cables .................................... 5-29
Tires ................................................... 5-29
5
EE.book Page 1 Tuesday, June 17, 2008 9:00 AM

OPERATION ............................................6-1
Engine break-in .....................................6-3
Starting the engine ................................6-7
Drive select lever operation and
reverse driving ..................................6-11
On-Command four-wheel-drive
switch and differential gear lock
switch ................................................6-19
Parking ................................................6-23
Loading ...............................................6-25
BASIC GUIDE FOR SAFE USE ...............7-1
KNOW YOUR VEHICLE .......................7-3
Driver requirements ..............................7-7
Passenger requirements .......................7-9
Occupant protection system ...............7-11
Protective structure .............................7-13
Seat belts ............................................7-15
Doors ..................................................7-23
Passenger handholds .........................7-25
Seat and hip restraints ........................7-27
Floorboard...........................................7-27
Steering wheel ....................................7-29
LEARNING TO OPERATE YOUR
VEHICLE ..........................................7-31
Personal protective equipment ...........7-31
Practice for new Rhino users ..............7-33
67
Getting ready to ride ........................... 7-35
Turning ............................................... 7-37
Accelerating ........................................ 7-41
Braking ............................................... 7-43
Engine braking.................................... 7-43
Leaving the vehicle ............................. 7-45
Parking on a flat area ......................... 7-45
Parking on a slope .............................. 7-47
Loading ............................................... 7-49
Operation on different surfaces and
terrains ............................................. 7-51
Hills ..................................................... 7-53
Uphill................................................... 7-55
Downhill .............................................. 7-59
Rough terrain ...................................... 7-63
Pavement ........................................... 7-63
Water .................................................. 7-65
Loose terrain/slippery terrain .............. 7-69
Brush or wooded areas ...................... 7-71
Encountering obstacles ...................... 7-73
EE.book Page 2 Tuesday, June 17, 2008 9:00 AM

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
8
Checking the brake pedal .................. 8-95
Parking brake lever free play
adjustment ....................................... 8-97
Brake light switch adjustment .......... 8-101
Cable inspection and lubrication ...... 8-103
Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Jump-starting ................................... 8-129
Fuse replacement ............................ 8-135
Replacing a headlight bulb............... 8-141
Headlight beam adjustment ............. 8-147
Tail/brake light bulb replacement ..... 8-149
Troubleshooting ............................... 8-155
Troubleshooting charts .................... 8-157
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
EE.book Page 3 Tuesday, June 17, 2008 9:00 AM

1-3
123
4For Europe /
Europe
/ Europa
5
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on
the floorboards,
and keep your
hands on the
steering wheel.
Donottrytostopa
vehicle tipover
using your arm or
leg.
5B4-K7761-00
WARNING!
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on
the floorboards,
and keep your
hands on the
handholds.
Donottrytostopa
vehicle tipover
using your arm or
leg.
5B4-K7762-00
WARNING!
EE.book Page 3 Tuesday, June 17, 2008 9:00 AM

2-9
While using the Rhino

Keep your body completely inside the vehicle
at all times. Keep both hands on the steering
wheel. Be sure passenger is seated, belted,
and holding onto the handholds. Close doors
before driving. Any part of your body (arms,
legs, and head) outside the vehicle can be
struck by objects your vehicle is passing or
crushed by the vehicle cage/frame in a rollover
accident.


Watch for branches, brush, or other hazards
that could enter the vehicle.


Abrupt maneuvers or aggressive driving, even
on flat, open areas, can cause loss of control,
including rollovers. The Rhino has higher
ground clearance and other features to handle
rugged terrain, and, as a result, can overturn in
situations where some other vehicles may not.
EE.book Page 9 Tuesday, June 17, 2008 9:00 AM

2-11


Avoid rollovers:
Use care when turning:
Turning the steering wheel too far or too
fast can result in a rollover.
Avoid sideways sliding, skidding, or back-
wheel sliding, and never do donuts.
Slow down before entering a turn and
avoid hard braking in a turn.
When making tight turns from a stop or at
slow speeds, avoid sudden or hard accel-
eration.
Drive straight up and down inclines, not
across them. If crossing a hill is unavoidable,
drive slowly and turn downhill immediately if
you feel the vehicle may tip.
Avoid paved surfaces. Turn gradually and
go slowly if you must drive on pavement.
This vehicle is designed for off-road use
only.
EE.book Page 11 Tuesday, June 17, 2008 9:00 AM

2-13

If you think or feel that the vehicle may tip or
roll, keep your body completely inside the pro-
tective structure of the vehicle:
Brace yourself by pressing your feet firmly
on the floorboards and keep a firm grip on
the steering wheel or handholds.
Do not put your hands or feet outside of the
vehicle for any reason. Your arm or leg
could be crushed.
Do not try to stop a vehicle tipover using
your arm or leg.


Do not operate this vehicle on any public street,
road, or highway, even if dirt or gravel.


Do not operate the vehicle in fast-flowing water
or water deeper than 33 cm (13 in). If you must
cross shallow, slow-moving water, choose your
path carefully to avoid sharp drop-offs, large
rocks, or slippery surfaces. Operating this vehi-
cle through deep or fast-flowing water can lead
to loss of control or overturn. To reduce your
risk of drowning or other injuries, use care
when crossing through water.
EE.book Page 13 Tuesday, June 17, 2008 9:00 AM

3-2
3
25. Light switch
26. Steering wheel
27. Main switch
28. On-Command four-wheel-drive and differential gear lock switches
29. Multi-function meter unit
30. Helmet/Seat belt indicator light
31. Auxiliary DC jack
32. Drive select lever
33. Parking brake lever
34. Accelerator pedal
35. Brake pedal
36. Horn switchThe vehicle you have purchased may differ slightly
from those shown in the figures of this manual.
Q
R O
PS
X Y
W
G V
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EE.book Page 2 Tuesday, June 17, 2008 9:00 AM