
ME(H6DO)-70
Cylinder Block
MECHANICAL
D: ASSEMBLY
1) Apply oil to the surfaces of the connecting rod
bearings. Install the connecting rod bearings on
connecting rods and connecting rod caps.
2) Install the connecting rod on crankshaft.
NOTE:
Position each connecting rod with the marking side
facing forward.
3) Install the connecting rod cap.
Make sure the arrow mark on connecting rod cap
facing front during installation.
CAUTION:
•Each connecting rod has its own mating cap.
Make sure that they are assembled correctly by
checking their matching number.
•When tightening the connecting rod bolts,
apply oil on the threads and flange end.
4) Install the oil ring spacer, upper rail and lower rail
in this order by hand. Install the second ring and top
ring using piston ring expander.
(1) Connecting rod cap (5) Oil ringTightening torque: N·m (kgf-m, ft-lb)
(2) Connecting rod bearing (6) Snap ringT: 53 (5.4, 39)
(3) Top ring (7) Connecting rod
(4) Second ring
(1)
(1)
(2)
(2)
(2)
(7)
(3)
(4)(5)
(7)
(3)
(4)
(5)
(6)
(6)T
T
ME-02459

SC(H6DO)-22
Generator
STARTING/CHARGING SYSTEMS
D: ASSEMBLY
Assemble in the reverse order of disassembly.
1) Pulling up brush
Before assembling, press the brush down into
brush holder, and then fix them in that position by
passing a [1 mm (0.08 in) dia. 40 to 50 mm (1.6 to
2.0 in) long] wire through the hole as shown in the
figure.
CAUTION:
Be sure to remove the wire after reassembly.
2) Install the ball bearing.
(1) Set the ball bearing on the front cover, and
then securely install an appropriate tool (such
as a fit socket wrench) to the bearing outer race.
(2) Press the ball bearing into the specified po-
sition using a press.
(3) Install the bearing retainer.
3) Press the bearing (rear side) into the rotor shaft
using a press to install.
4) Heat the bearing box in rear cover [50 to 60°C
(122 to 140°F)], and then press the rear bearing
into rear cover.
CAUTION:
Grease should not be applied to rear bearing.
Remove the oil completely if it is found on bear-
ing box.
5) After reassembly, turn the pulley by hand to
check that rotor turns smoothly.
E: INSPECTION
1. DIODE
CAUTION:
Never use a mega tester (designed for reading
high voltage) or any other similar instrument
for this test; otherwise, the diodes may be dam-
aged.
1) Checking positive diode
Check for continuity between the diode lead and
positive side heat sink. The positive diode is in
good condition if resistance is 1 Ω o r l e s s o n l y i n t h e
direction from the diode lead to heat sink.
2) Checking negative diode
Check for continuity between the negative side
heat sink and diode lead. The negative diode is in
good condition if resistance is 1 Ω o r l e s s o n l y i n t h e
direction from the heat sink to diode lead.
(A) Wire
SC-00092
(A)
(A) Diode lead
(B) Heat sink (positive side)
(A) Diode lead
(B) Heat sink (negative side)
SC-00042
(B)(A)
(A)
(B)
SC-00043

PM-6
Engine Oil
PERIODIC MAINTENANCE SERVICES
3. Engine Oil
A: REPLACEMENT
1) Open the engine oil filter cap for quick draining of
the engine oil.
2) Drain the engine oil by removing the engine oil
drain plug.
3) Tighten the engine oil drain plug after draining
the engine oil.
NOTE:
Use a new drain plug gasket.
Tightening torque:
44 N·m (4.5 kgf-m, 33 ft-lb)
4) Fill engine oil through the level gauge up to the
center between the upper level and the lower level.
Place the vehicle on a level surface when checking
oil level. Use engine oil of the proper quality and
viscosity, selected in accordance with the following.
Recommended oil:
Refer to “RM” section.
ommended Materials.>
Engine oil capacity
When replacing engine oil and oil filter
Upper level
Approx. 5.7 2 (6.0 US qt, 5.0 Imp qt)
Lower level:
Approx. 4.7 2 (5.0 US qt, 4.10 Imp qt)
When replacing engine oil only
Upper level:
Approx. 5.5 2 (5.8 US qt, 4.8 Imp qt)
Lower level:
Approx. 4.5 2 (4.8 US qt, 4.0 Imp qt)
The proper viscosity oil helps the engine maintain
its ideal temperature, and cranking speed in-
creased by reducing viscosity friction in hot condi-
tion.
CAUTION:
When replenishing oil, it does not matter if the
oil to be added is a different brand from that in
the engine; however, use oil having the API
standard and SAE viscosity No. designated by
SUBARU.
NOTE:
If the vehicle is used in areas with very high temper-
atures or for other heavy duty applications, the fol-
lowing viscosity oils must be used:API Standard:
SM SAE Viscosity No.: 30, 40, 10W-50, 20W-40,
20W-50
5) Close the engine oil filler cap.
6) Start the engine and warm it up for a time.
7) Stop the engine to inspect the oil level again.
(A) Oil level gauge
(B) Oil filler cap
(C) Upper level
(D) Lower level
PM-00279
(A)
(B)
(C)
(D)
PM-00280
PM-00280

PM-16
Automatic Transmission Fluid
PERIODIC MAINTENANCE SERVICES
11. Automatic Transmission Fluid
A: INSPECTION
CAUTION:
The level of ATF varies with fluid temperature.
Pay attention to the fluid temperature when
checking ATF level.
1) Raise the ATF temperature by driving a distance
of 5 to 10 km (3 to 6 miles). Otherwise, idle the en-
gine to raise ATF temperature to 70 — 80°C (158
— 176°F) on Subaru Select Monitor.
TION, Subaru Select Monitor.>
2) Make sure the vehicle is level.
3) After selecting all positions (P, R, N, D), shift the
select lever in “P” range. Measure the ATF level
with engine idling for one or two minutes.
4) Make sure that ATF level is above the center of
upper and lower marks at “HOT” side.
5) If the ATF level is below the center between up-
per and lower marks, add the recommended ATF
until the fluid level is found above the center be-
tween upper and lower marks.
CAUTION:
•Use care not to exceed the upper limit level.
•Adding ATF to the upper limit mark on “HOT”
side when the ATF temperature is below 70°C
(158°F) will overfilling of ATF, causing a trans-
mission failure.
6) Check ATF level after raising ATF temperature
to 70 — 80°C (158 — 176°F) by running the vehicle
or by idling the engine again.
7) Check the ATF for leaks.
Check for leaks in the transmission. If there are
leaks, it is necessary to repair or replace gasket, oil
seals, plugs or other parts.
B: REPLACEMENT
1. AUTOMATIC TRANSMISSION FLUID
1) Drain the ATF by removing drain plug.
NOTE:
Before starting work, cool off the ATF well.
2) Replace the gasket with new one, and then tight-
en the drain plug to specified torque.
Tightening torque:
20 N·m (2.0 kgf-m, 4.5 ft-lb)
3) Pour in the ATF using the oil charge pipe.
Recommended ATF:
Refer to “RM” section.
ed Materials.>
Capacity:
Fill the same amount of ATF when drained.
4) Check the ATF level.
(A) Level gauge
(B) ATF level range at “HOT” [70 to 80°C (158 to
176°F)]
(C) Upper level
(D) Lower level
(E) ATF level range at “COLD” [20 — 30°C (68 —
86°F)]
PI-00190
(A)
(C)
(D)
(E)(D)
(C)
(B)
(A)
F
L
F
HOT
LCOLD
(A) ATF drain plug
(A) Level gauge
(B) ATF level range at “HOT” [70 to 80°C (158 to
176°F)]
(C) Upper level
(D) Lower level
(E) ATF level range at “COLD” [20 — 30°C (68 —
86°F)]
PM-00168
(A)
PI-00190
(A)
(C)
(D)
(E)(D)
(C)
(B)
(A)
F
L
F
HOT
LCOLD

5AT-26
Automatic Transmission Fluid
AUTOMATIC TRANSMISSION
2. Automatic Transmission Fluid
A: INSPECTION
NOTE:
The level of ATF varies with fluid temperature. Pay
attention to the ATF temperature when checking
ATF level.
1) Raise the ATF temperature by driving a distance
of 5 to 10 km (3 to 6 miles). Otherwise, idle the en-
gine to raise ATF temperature to 70 — 80°C (158
— 176°F) on Subaru Select Monitor.
TION, Subaru Select Monitor.>
2) Park the vehicle on a level surface.
3) After selecting all positions (P, R, N, D), set the
select lever in “P” range. Idle the engine for 1 or 2
minutes, and measure the ATF level.
4) Make sure that the ATF level is between upper
and lower marks of the HOT side.
5) If the ATF level is below the lower mark, add rec-
ommended ATF until the fluid level is between up-
per and lower marks.
CAUTION:
•Be careful not to exceed the upper level.
•When the transmission is cold, be careful not
to add ATF to the upper level on HOT side.
Overfilling of ATF may cause oil splashing.
6) Raise the ATF temperature by driving a distance
of 5 to 10 km (3 to 6 miles). Otherwise, idle the en-
gine to raise ATF temperature to 70 — 80°C (158
— 176°F) on Subaru Select Monitor.
TION, Subaru Select Monitor.>
7) Check the ATF for leaks.
Visually check for leaks in the transmission. If there
are leaks, replace the gasket, oil seal, plug or other
parts.
B: REPLACEMENT
1) Lift-up the vehicle.
2) Remove the ATF drain plug to drain ATF.
CAUTION:
Directly after the vehicle has been running or
the engine has been long idle running, the ATF
is hot. Be careful not to burn yourself.
3) Check the condition of ATF.
4) Tighten the ATF drain plug.
NOTE:
Use a new gasket.
Tightening torque:
20 N·m (2.0 kgf-m, 14.8 ft-lb)
5) Lower the vehicle.
6) Pour ATF from the oil charge pipe.
Specified fluid:
SUBARU ATF (Part No. K0140Y0700)
Recommended fluid:
IDEMITSU ATF HP
CASTROL TRANSMAX J
PENNZOIL QUAKERSTATE • PENNZOIL ATF-
J
NOTE:
Use of the recommended fluid is permitted only in
regions where the specified fluid is not available.
Capacity:
Fill with the same amount of ATF as drained.
Capacity when transmission is overhauled:
9.6 — 10.0 2 ( 1 0 . 1 — 1 0 . 6 U S q t , 8 . 4 — 8 . 8 I m p
qt)
7) Check the level and leaks of ATF.
(A) ATF level gauge
(B) Upper level
(C) Lower level
AT-00674
COLDLF
HOTLF(C)
(C)
(B)
(B)
(A)
(A) Oil pan
(B) ATF drain plug
(A)
AT-03126
(B)

5AT(diag)-62
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
Step Check Yes No
1CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from TCM and
transmission.
3) Measure the resistance of harness
between TCM and transmission connector.
Connector & terminal
(B54) No. 24 — (B11) No. 17:
(B55) No. 17 — (B11) No. 3:
(B54) No. 5 — Chassis ground:
(B54) No. 14 — Chassis ground:
Is the resistance less than 1
Ω?
Go to step 2.Repair the open
circuit of harness
between TCM and
transmission con-
nector.
2CHECK HARNESS CONNECTOR BETWEEN
TCM AND CHASSIS GROUND.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B55) No. 17 — Chassis ground:
Is the resistance more than 1
MΩ?
Go to step 3.Repair the short
circuit of harness
between TCM and
transmission con-
nector.
3CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect all the connectors.
2) Turn the ignition switch to ON. (Engine
OFF)
3) Check input signal of Fr/B oil pressure SW.
Is OFF displayed? Go to step 4.Go to step 6.
4CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Turn the ignition switch to OFF.
2) Turn the ignition switch to ON. (Engine ON)
3) Shift to 1st speed while checking the cur-
rent gear position using Subaru Select Monitor.
4) Check input signal of Fr/B oil pressure SW.
Is ON displayed? Even if the SPORT
indicator light
blinks, the system
is in normal condi-
tion. A temporary
poor contact of
connector or har-
ness may be the
cause. Repair the
poor contact of
harness in the
solenoid output
and oil pressure
SW input.
Go to step 5.

5AT(diag)-68
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
Step Check Yes No
1CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from TCM and
transmission.
3) Measure the resistance of harness
between TCM connector and transmission
connector.
Connector & terminal
(B54) No. 18 — (B11) No. 18:
(B54) No. 6 — (B11) No. 11:
(B54) No. 5 — Chassis ground:
(B54) No. 14 — Chassis ground:
Is the resistance less than 1
Ω?
Go to step 2.Repair the open
circuit of harness
between TCM and
transmission con-
nector.
2CHECK HARNESS CONNECTOR BETWEEN
TCM AND CHASSIS GROUND.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B54) No. 6 — Chassis ground:
Is the resistance more than 1
MΩ?
Go to step 3.Repair the short
circuit of harness
between TCM and
transmission con-
nector.
3CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect all the connectors.
2) Turn the ignition switch to ON. (Engine
OFF)
3) Check input signal of I/C oil pressure SW.
Is OFF displayed? Go to step 4.Go to step 6.
4CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Turn the ignition switch to OFF.
2) Turn the ignition switch to ON. (Engine ON)
3) Drive the vehicle on 4th speed of “D” range
with checking current gear position using Sub-
aru Select Monitor.
4) Check input signal of I/C oil pressure SW.
Is ON displayed? Even if the SPORT
indicator light
blinks, the system
is in normal condi-
tion. A temporary
poor contact of
connector or har-
ness may be the
cause. Repair the
poor contact of
harness in the
solenoid output
and oil pressure
SW input.
Go to step 5.

5AT(diag)-73
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
Step Check Yes No
1CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from TCM and
transmission.
3) Measure the resistance of harness
between TCM and transmission connector.
Connector & terminal
(B54) No. 17 — (B11) No. 15:
(B55) No. 8 — (B11) No. 4:
(B54) No. 5 — Chassis ground:
(B54) No. 14 — Chassis ground:
Is the resistance less than 1
Ω?
Go to step 2.Repair the open
circuit of harness
between TCM and
transmission con-
nector.
2CHECK HARNESS CONNECTOR BETWEEN
TCM AND CHASSIS GROUND.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B55) No. 8 — Chassis ground:
Is the resistance more than 1
MΩ?
Go to step 3.Repair the short
circuit of harness
between TCM and
transmission con-
nector.
3CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect all the connectors.
2) Turn the ignition switch to ON. (Engine
OFF)
3) Check the input signal of the H&LR/C oil
pressure SW.
Is OFF displayed? Go to step 4.Go to step 6.
4CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Turn the ignition switch to OFF.
2) Turn the ignition switch to ON. (Engine ON)
3) Shift to “D” range and brake ON (1st) with
checking current gear position using Subaru
Select Monitor.
4) Check the input signal of the H&LR/C oil
pressure SW.
Is ON displayed? Even if the SPORT
indicator light
blinks, the system
is in normal condi-
tion. A temporary
poor contact of
connector or har-
ness may be the
cause. Repair the
poor contact of
harness in the
solenoid output
and oil pressure
SW input.
Go to step 5.