DIESEL INJECTION
Fault finding – Introduction13B
13B - 5V3 MR-372-J84-13B250$045.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
FAULT FINDING PROCEDURE (continued)
Wiring check
Fault finding problems
Disconnecting the connectors and/or manipulating the wiring harness may temporarily remove the cause of a fault.
Electrical measurements of voltage, resistance and insulation are generally correct, especially if the fault is not
present when the analysis is made (stored fault).
Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulators and wiring harness routing.
Look for signs of oxidation.
Tactile inspection
While manipulating the wiring harness, use the diagnostic tool to note any change in fault status from stored to
present.
Make sure that the connectors are properly locked.
Apply light pressure to the connectors.
Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.
Inspection of each component
Disconnect the connectors and check the appearance of the clips and tabs, as well as the crimping (no crimping on
the insulating section).
Make sure that the clips and tabs are properly locked in the sockets.
Check that no clips or tabs have been dislodged during connection.
Check the clip contact pressure using an appropriate model of tab.
Resistance check
Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or to another wire.
If a fault is detected, repair or replace the wiring harness.
DIESEL INJECTION
Fault finding – System operation13B
13B - 12V3 MR-372-J84-13B250$135.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
c) Hosted functions:
Air conditioning management assistance:
In the case of vehicles with climate control, the EDC16 system has the option of deactivating the air conditioning via
the UCH, under certain conditions of use:
–when requested by the driver,
–when starting the engine,
–if the engine overheats (in order to reduce the power the engine has to supply),
–when the engine speed is kept at a very high level (to protect the compressor),
–during transitory phases (such as demands for high acceleration when overtaking, anti-stall and start-up) These
conditions are only taken into account when they do not occur repeatedly, to prevent instability in the system
(erratic deactivations),
–when certain faults appear.
Cold loop air conditioning management:
The air conditioning is the cold loop type and its management shared between several computers.
The injection computer is responsible for:
–authorising cold requests according to the refrigerant pressure, the engine coolant temperature and the engine
speed,
–calculating the power absorbed by the compressor (from the refrigerant pressure),
–requesting operation of the GMV, from the UPC, according to the vehicle speed, the refrigerant pressure and the
engine coolant temperature.
The driver requests the air conditioning to be switched on by means of the ventilation selector coupled to a switch.
The cold air request is authorised or denied depending on the pressure measured. If this pressure is outside the
operating limits, the cold loop program is not activated.
Management of the damper valve:
The damper valve currently has three functions:
–the valve closes in order to block the passage of air towards the cylinders to shut off the engine. The aim of this is
to stop the engine as quickly as possible and to reduce instabilities as the engine is switched off.
–"valving" function depending on the engine operation: the damper valve closes by a few % to create a ''venturi''
effect at the EGR valve passage section.
The aim of this is to accelerate the air flow of EGR gases and to reduce the emission of pollutants.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-34V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF004
CONTINUED 2
1.DEF
NOTESNone
In the event of a combination of faults with DF003 Atmospheric pressure sensor circuit, display parameter
PR041 Turbocharging pressure.
If this value is locked at 750 mbar and PR035 Atmospheric pressure is displaying a different value, replace
the turbocharging pressure sensor.
Check the turbocharger pressure sensor connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and the absence of interference resistance of the following connections:
Injection computer brown 48-track connector B,
track G4Track 3 turbocharging pressure sensor
connector
Injection computer brown 48-track connector B,
track D4Track 1 turbocharging pressure sensor
connector
Injection computer brown 48-track connector B,
track K2Track 4 turbocharger pressure sensor connector
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-39V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF008
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 1
CO.0 : Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
1.DEF : Inconsistency of the signal
2.DEF : Accelerator pedal sensor locked
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Turbocharging, Passenger Compartment Heating Resistor activation and cruise
control/speed limiter are not authorised.
If CO.0, CC.1, 1.DEF is present the level 1 warning light is lit.
The engine speed is set at 1,400 rpm if there is a fault on gang 1 and 2 of the pedal
potentiometer and the engine torque is limited.
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
Priorities when dealing with a number of faults:
Deal with fault DF011 Sensor supply voltage no. 1 first if it is present or stored.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
CO.0
NOTESPriorities when dealing with a number of faults:
If fault DF009 Pedal potentiometer circuit gang 2 is
present at the same time, check that the pedal sensor
connector is connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF008
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-41V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF008
CONTINUED 2
1.DEF
NOTESNone
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check for continuity and absence of interference resistance of the following connections:
Injection computer black 32-track connector A,
track H2Track 4 pedal potentiometer sensor
Injection computer black 32-track connector A,
track G2Track 3 pedal potentiometer sensor
Injection computer black 32-track connector A,
track H3Track 5 pedal potentiometer sensor
Injection computer black 32-track connector A,
track F3Track 1 pedal potentiometer sensor
Injection computer black 32-track connector A,
track F2Track 2 pedal potentiometer sensor
Injection computer black 32-track connector A,
track F4Track 6 pedal potentiometer sensor
If the fault is still present, replace the pedal potentiometer.
2.DEF
NOTESNone
Check the mechanical condition of the accelerator pedal:
–locked in full load position,
–with the pedal blocked by an external component.
Repair if necessary.
Vary the position of the pedal and refer to the conformity check in order to check the operating values of the
accelerator pedal potentiometer.
If the values displayed are inconsistent, replace the accelerator pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-42V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF008
CONTINUED 3
2.DEF
NOTESThe brake pedal has been depressed while the accelerator
is depressed and jammed.
Check the brake light switch.
This is a test procedure designed to detect an accelerator pedal that is jammed in the depressed position. It
monitors the accelerator pedal in relation to the brake pedal.
If the test procedure detects depression of the brake pedal over 600 ms, it registers a fault which is stored in the
computer. While this fault is present (both pedals depressed simultaneously) the engine switches to limp home
mode and the engine speed is set at 1,400 rpm.
Once the fault is no longer present (e.g. brake and accelerator pedals released) safe mode is deactivated and the
engine immediately regains its ability to respond to speed/torque requests.
This fault may occur even if the accelerator pedal is not jammed, if there is driver error during use:
- "Heel-and-toe" type driving,
- Vehicle with driving school option,
The procedure in this case should be to clear the fault and take another reading.
If the fault is still present, check the mechanical condition of the accelerator pedal:
–locked in full load position,
–with the pedal blocked by an external component.
Repair if necessary.
Vary the position of the pedal and refer to the conformity check in order to check the operating values of the
accelerator pedal potentiometer.
If the values displayed are inconsistent, replace the accelerator pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-88V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF055
CONTINUED 1
Check that the turbocharger and the control circuit are working:
–With the engine stopped, make sure that the control rod is in the resting position.
–Start the engine and make sure that the control rod actuates to the upper stop.
(when the engine stops, the control rod should return to the rest position).
If the control rod does not move correctly, carry out the following checks:
1Check the control vacuum pressure:
–disconnect the solenoid valve inlet hose and connect it to a pressure gauge,
–start the engine and stabilise it at idle speed,
–If the vacuum does not reach 800 mbar ± 100: check the vacuum pressure circuit from the vacuum pump,
–stop the engine, reconnect the inlet hose and proceed to step 2.
2Solenoid valve control check:
–Disconnect the solenoid valve outlet hose,
–start the engine and stabilise it at idle speed,
–place your hand on the solenoid valve and block the outlet connection with your thumb,
–if there is no detectable vibration of the solenoid valve, check that the computer output is operating correctly (see
DF054 Turbocharging solenoid valve control circuit 1.DEF).
3Solenoid valve operation check:
–Attach the pressure gauge to the solenoid valve outlet union,
–start the engine and stabilise it at idle speed,
–if the vacuum pressure does not reach 800 mbar ± 100, replace the solenoid valve.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -104V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF091
PRESENT
OR
STOREDVEHICLE SPEED SIGNAL
1.DEF : Inconsistent signal
2.DEF : Signal outside upper limit
3.DEF : Configuration absent or incorrect
4.DEF : CAN connection fault
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present during a road test.
Special notes:
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the ABS computer connections.
Check the injection computer connections.
Repair if necessary.
Carry out fault finding on the multiplex network and the ABS (see 38C, anti-lock braking system).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF091