DIESEL INJECTION
Fault finding – Conformity check13B
13B - 164V3 MR-372-J84-13B250$540.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
COLD LOOP (CONTINUED)
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test Conditions: ENGINE AT IDLE SPEED, COOLANT TEMPERATURE > 80 ˚C.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
6Coolant
temperaturePR064:Coolant
temperatureShows the engine
coolant temperature
in ˚C
Default value: 119 ˚CIn the event of a fault, refer
to the interpretation of
DF001 Coolant
temperature sensor
circuit.
7Vehicle speedPR089:Vehicle speedGives the vehicle
speed in mph. This
parameter is
transmitted by the ABS
computer. This signal is
transmitted to the
injection on the
multiplex network.In the event of a fault, test
the multiplex network.
For the interpretation of
possible faults (see 38C,
Anti-lock braking
system).
8RefrigerantPR037:Refrigerant
pressure1 < X < 27 barIn the event of a fault, refer
to the fault finding
procedure for fault DF049
Refrigerant sensor
circuit. PR076:Refrigerant
sensor voltage0 V < X < 5 V
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 170V3 MR-372-J84-13B250$540.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
PROTECTION
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test Conditions: ENGINE AT IDLE SPEED, COOLANT TEMPERATURE > 80 ˚C.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
1Engine
immobiliserET341:Immobiliser code
programmedYESIf status ET341 is locked
on NO (see 87B,
Passenger
compartment
connection unit).
ET003:Engine
immobiliserINACTIVEIf status ET003 is locked
on ACTIVE (see 87B,
Passenger
compartment
connection unit).
2Vehicle impactET077:Impact detectedNOIn the event of a fault, refer
to the interpretation of
fault DF069 Impact
detected signal.
3StartingET076:StartingAUTHORISED:
injection authorises
startingIf status ET076 is
PROHIBITED (see 87B,
Passenger
compartment
connection unit).
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
13B - 198V3 MR-372-J84-13B250$630.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
1
STATUS 9
ET415
(CONTINUED 4)
STATUS 8
Automatic transmission in defect mode.
Status ET415 becomes STATUS 8, when driving with cruise control active (ET042:
Cruise control/speed limiter: CRUISE CONTROL) and if the automatic transmission
is in defect mode.
This signal is conveyed on the multiplex line and deactivates the cruise control.
Carry out a multiplex network test, then run fault finding on the automatic transmission
computer.
Deal with any present or stored faults (see 23A, Automatic transmission,
interpretation of faults).
Clear the automatic transmission computer memory by running command RZ007 “Fault
memory”.
Reinitialise status ET415 on the injection computer by running command RZ007
“Fault memory”.
If status 8 continues, contact the Techline.
Vehicle speed monitoring.
Status ET415 becomes STATUS 9 if the vehicle speed received by the computer is
invalid or absent.
This signal is conveyed on the multiplex line and deactivates the cruise control.
Carry out a multiplex network test, then run fault finding on the ABS computer.
Deal with any present or stored faults (see 38C, Anti-lock braking system,
interpretation of faults).
Reinitialise status ET415 on the injection computer by running command RZ007
“Fault memory”.
If status 9 continues, contact the Techline.
AFTER REPAIRSwitch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
13B - 199V3 MR-372-J84-13B250$630.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
1
ET415
(CONTINUED 5)
STATUS 10
Monitoring by the injection computer.
Status ET415 becomes STATUS 10 when driving with cruise control active (ET042
Cruise control/speed limiter: CRUISE CONTROL) if the injection computer detects a
fault anywhere in the engine management system, or an engine speed that is too high
or too low.
This signal is conveyed on the multiplex line and deactivates the cruise control.
Carry out a multiplex network test, then run fault finding on the injection computer.
Deal with any present or stored faults (see 13B, Anti-lock braking system,
interpretation of faults).
Reinitialise status ET415 on the injection computer by running command RZ007
“Fault memory”.
If status 10 continues, contact the Techline.
AFTER REPAIRSwitch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -216V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC004
TURBOCHARGING SOLENOID VALVE
NOTESThis command is used to check the turbocharging circuit.
This command checks that the turbocharger and the control circuit are working properly.
Introduction
1-Check the sealing of the high pressure air circuit:
Pipes not joined or pierced, pressure sensor disconnected or poorly fitted (seal present), intercooler pierced.
To test the intercooler: stabilise the engine speed between 3,500 and 4,000 rpm with the vehicle stopped and
check that there are no leaks.
Check the resistance of the turbocharging limitation solenoid valve between tracks 1 and 2.
Replace the solenoid valve if its resistance is not 15.4 Ω ± 0.7 at 20˚C.
Check the injection computer connections.
Check for continuity and make sure there is no interference resistance on the following connection:
Injection computer grey 32-track connector C,
track E1Track 1 turbocharging solenoid valve
Repair if necessary.
Check for the presence of + 12 V after relay on track 2 of the turbocharging solenoid valve.
2 - Turbocharger control circuit check
–With the engine stopped, make sure that the control rod is in the resting position.
–Start the engine and make sure that the control rod actuates to the upper stop.
–(when the engine is switched off, the control rod should return to the rest position)
–If the control rod does not move correctly, carry out the following checks:
1) Vacuum pressure command check:
–Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
–Start the engine and run it at a stable idle speed.
–If the vacuum pressure does not reach 800 mbar ± 100: check the vacuum pressure circuit from the vacuum
pump.
–Stop the engine, reconnect the inlet hoses and go to step no. 2.
2) Solenoid valve control check:
–Disconnect the solenoid valve outlet hose.
–Start the engine and run it at a stable idle speed.
–Place your hand on the solenoid valve and block the outlet union with your thumb.
–If you notice no solenoid valve vibration, check the operation of the computer output (step 5). Solenoid valve
operation check:
–Connect the pressure gauge to the solenoid valve outlet union.
–Start the engine and run it at a stable idle speed.
If the vacuum pressure does not reach 800 mbar ± 100, replace the solenoid valve.
EDC16_V51_AC004
DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -217V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
* Opening cyclic ratio signalAC004
CONTINUED
Turbocharger control circuit check (continued)
4) Turbocharger operation check:
a) Connect a vacuum pump to the hose connected to the turbocharger control diaphragm.
Apply a negative pressure of 800 ± 100 mbar:
If there is a leak, replace the turbocharger (diaphragm included).
b) Check the control rod movement and setting (see MR 364, Mechanics, 12B, Turbocharging).
If the control rod is sticking, replace the turbocharger.
c) Engine cold and stopped:
Remove the turbocharger inlet duct and check that the compressor turns freely on the axis.
d) If the fault persists:
Check that the exhaust manifold is not leaking.
Check that the exhaust is not blocked.
Carry out the necessary repairs.
5) Computer output stage check: (solenoid valve connected).
This operation can only be carried out if the checks indicated in step no. 2 are not conclusive.
Either with the voltmeter: Connect the voltmeter earth lead on track 2 of the solenoid valve and the positive
lead on track 1.
Clear any solenoid valve fault then run command AC004:
●The voltmeter should display ten cycles of two successive voltages ~ = battery voltage X opening cycle ratio*
in process.
that is: ~ 2.5 V (opening cyclic ratio* of 20%) then ~ 8.7 V (opening cyclic ratio* of 70%).
Or with the oscilloscope (at 5 V range/division and 1 ms/div time base): Connect the earth lead of the
oscilloscope to the battery earth and the positive test pin to track 2 of the solenoid valve.
Clear any solenoid valve faults, then run command AC004:
●the oscilloscope should display a square wave signal of 12.5 V in amplitude at a frequency of 140 Hz
(with an opening cyclic ratio* passing from ~ 20 to ~ 70%).
If the measurement is correct, replace the solenoid valve.
If the measurement does not show any control or continuous voltage, contact the Techline.
DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -220V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC012
DAMPER VALVE
NOTESThis command allows you to check the operation of the damper valve.
–Measure the resistance of the damper valve solenoid valve between tracks 1 and 2.
Replace the solenoid valve if the resistance is not: 46 ± 3 Ω at + 25˚C.
–Check for continuity and for the absence of interference resistance on the following connections:
Injection computer, brown 48-track connector
B, track M1track 1 of the damper valve solenoid valve
connector
+ 12 V after relaytrack 2 of the damper valve solenoid valve
connector
A) Engine running at idle speed
Make sure that there is a pressure of ~ 900 mbar on the solenoid valve inlet hose.
Make the necessary repairs (pressure circuit conformity and seal).
B) With the vehicle ignition on, engine stopped
Make sure the damper valve is open.
If not, clean or replace the air vent unit.
Disconnect the solenoid valve inlet and outlet hoses,
Connect a vacuum pump to the inlet union and apply a pressure of ~900 mbar
If there is a leak, replace the solenoid valve.
Run command AC012.
Otherwise, with the solenoid valve connected, check operation of the computer output stage with a voltmeter:
Voltmeter earth cabletrack 1 of the solenoid valve
Voltmeter positive leadtrack 2 of the solenoid valve
Clear any solenoid valve faults,
Run command AC012.
The voltmeter should display ten ON-OFF cycles (8.75 V then 2.5 V).
If the measurement is correct, replace the solenoid valve.
If the measurement does not show any lights, contact the Techline.
C) Vehicle with ignition off
Connect a vacuum pump to the flap control diaphragm and apply a pressure of ~900 mbar:
If the diaphragm does not maintain the negative pressure, replace the air vent unit (the diaphragm cannot be
disconnected).
If the diaphragm maintains the vacuum and the flap does not operate, clean or replace the air vent unit.
If the diaphragm maintains the underpressure and the valve operates, then operate it several times to ensure
that there is no blockage.
Check for clogging of the air vent unit and its valve, and clean if necessary.
EDC16_V51_AC012
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -225V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP2
CONTINUED 1
Check that the heater plugs are actuated using the AC001 Preheating unit command.
Check the sealing and condition of the inlet circuit: run test 3 Turbocharged air inlet circuit check and follow the
fault finding procedure.
Check that there are no foreign bodies on the flowmeter grille: run test 4 Air flowmeter and follow the fault finding
procedure.
Check that the exhaust is not blocked: run test 1 Exhaust pipe check and follow the related fault finding
procedure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check the pressure regulator is working properly (see command AC011 Rail pressure regulator).
Check the operation of the injectors (excessive return leak, clogging, seizing): run test 8 Poor injector operation.
Check the engine timing (and the position of the high pressure pump sprocket).
Check the balance of the compressions, according to the power consumption during the starting phase
(Compression test menu on the CLIP Technic tool).
If you do not have the CLIP Technic or if there is an imbalance, use a compression gauge to get an accurate
measurement.
after the operation, clear the faults caused by disconnecting the regulator and the heater plugs.
End of part A
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.