DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -100V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF069
PRESENT
OR
STOREDIMPACT DETECTED SIGNAL
1.DEF : Impact stored by the injection computer
NOTESConditions for applying the fault finding procedure to stored faults:
Only apply the procedure if the fault is present and if the vehicle does not start.
Special notes:
The fault appears when the injection computer receives a frontal impact signal from the
Airbag computer via the multiplex network.
As soon as the injection computer receives this signal:
–engine operation is prohibited,
–the level 2 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
If the vehicle has been involved in an accident:
Carry out any necessary repairs,
–clear the fault,
–switch off the ignition,
–wait for 1 minute,
–switch on the ignition,
If the fault does not recur, end the fault finding procedure.
If the fault recurs, carry out fault finding on the AIRBAG computer.
If the vehicle has not been involved in an accident:
Run fault finding on the AIRBAG computer
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF069
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-110V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF209
PRESENT
OR
STOREDEGR POSITION SENSOR CIRCUIT
CO.0 : Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
1.DEF : Micro-breaks
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present:
–there is smoke coming from the exhaust,
–the EGR offset fault finding function is disabled,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Priorities when dealing with a number of faults:
–DF012 Sensor supply voltage no. 2 if it is present or stored.
IMPORTANT
If the EGR valve needs to be replaced to resolve the fault, use command SC036
Reinitialise programming and select EGR valve to reinitialise the EGR valve offsets
(see Replacement of components).
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
CO.0
NOTESNone.
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF209
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -126V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF621
PRESENT
OR
STOREDEGR VALVE JAMMED OPEN (OBD FAULT)
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after a road test.
Priorities when dealing with a number of faults:
–DF118 EGR solenoid valve servo-control,
–DF209 EGR valve position sensor circuit,
–DF272 EGR valve control circuit,
if they are present or stored.
Special note:
If the fault is present:
–there is heavy smoke coming from the exhaust,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
IMPORTANT
If the EGR valve needs to be replaced to resolve the fault, use command SC036
Reinitialise programming and select EGR valve to reinitialise the EGR valve offsets
(see Replacement of components).
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF621
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 148V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
CRUISE CONTROL/SPEED LIMITER (CONTINUED)
*ECU: Electronic Control Unit
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
2Brake contactET704:Brake switch
No. 1- INACTIVE
- ACTIVE (brake pedal
depressed)In the event of a fault,
consult the interpretation
of status ET704 Brake
switch no. 1
3ET705: Brake switch
No. 2- ACTIVE (brake pedal
released)
- INACTIVEIn the event of a fault,
consult the interpretation
of status ET705 Brake
switch no. 2
4Clutch pedal
switchET405:Clutch pedal
switch- ACTIVE
- INACTIVEIn the event of a fault,
consult the interpretation
of status ET405 Clutch
switch.
5Cruise control
setpointPR130:Cruise control
setpointIndicates the reference
values requested by the
driver (in mph (km/h))NONE
6Vehicle speedPR089:Vehicle speed0 mph (kmh)
Shows the vehicle speed in
mph (km/h). This
parameter is transmitted
by the ABS computer or
vehicle speed ECU*. This
signal is transmitted to the
injection system on the
multiplex network.Test the multiplex
network. See fault finding
for the ABS system or the
vehicle speed ECU*.
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 167V3 MR-372-J84-13B250$540.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
CRUISE CONTROL/SPEED LIMITER (CONTINUED)
*ECU: Electronic control Unit
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test Conditions: ENGINE AT IDLE SPEED, COOLANT TEMPERATURE > 80 ˚C.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
3Brake contactET704:Brake switch No. 1- INACTIVE
- ACTIVE (brake
pedal depressed)In the event of a fault,
consult the interpretation
of status ET704 Brake
switch no. 1
4ET705: Brake switch No. 2- ACTIVE (brake
pedal released)
- INACTIVEIn the event of a fault,
consult the interpretation
of status ET705 Brake
switch no. 2
5Clutch pedal
switchET405:Clutch pedal switch- ACTIVE
- INACTIVEIn the event of a fault,
consult the interpretation
of status ET405 Clutch
switch.
6Cruise control
setpointPR130:Cruise control
setpointIndicates the
reference values
requested by the
driver (in mph (km/h))NONE
7Vehicle speedPR089:Vehicle speed0 mph
Gives the vehicle
speed in mph (km/h).
This parameter is
transmitted by the
ABS computer or
vehicle speed ECU*.
This signal is
transmitted to the
injection system on
the multiplex network.Test the multiplex
network. See fault finding
for the ABS system or the
vehicle speed ECU*.
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -223V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Fault Finding Chart
ALP1 No dialogue with engine management computer
Try to establish dialogue with a computer on another vehicle to make sure that the diagnostic tool is not faulty.
Check the battery voltage and make the necessary adjustments to obtain a correct voltage (9.5 V < Battery
voltage < 17.5 V).
If the tool is not at fault, and dialogue cannot be established with any other computer on the same vehicle, the cause
could be a faulty computer interfering on the multiplex network.
disconnect the engine management computer.
try to establish dialogue with another computer.
if the fault is still present, reconnect the computer and proceed by elimination by successively disconnecting all the
following computers (according to wiring diagram and equipment): air conditioning, airbag, abs and esp, uch,
instrument panel, central communication unit, proximity sensor.
Try to establish dialogue after disconnecting each line:
if, after a disconnection, you manage to establish dialogue, perform the fault finding procedure for the relevant
computer.
perform fault finding on the multiplex network using the diagnostic tool.
Check for the presence and the condition of the injection fuses on the UPC, and/or the engine fuse box.
check the connection of the computer connectors and the condition of its connections.
Check the injection computer earths (quality, oxidation, earth bolts secure on the battery terminal).
Check that the supply to the computer is correct:
Earth on tracks H1, G4 and H4 of black 32-track connector A.
+ after ignition feed on track D1 of black 32 track connector A.
Check that the power supply to the diagnostic socket is correct:
+ before ignition feed on track 16.
+ after ignition feed on track 1.
Earth on tracks 4 and 5.
If dialogue has still not been established after these checks, contact the techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V51_ALP1
DIESEL INJECTION
Fault finding – Test13B
13B -259V3 MR-372-J84-13B250$900.mif
TEST8
CONTINUED 2
IMPORTA NT
When removing and refitting an injector, follow the cleanliness guidelines and safety advice (seeMR 364 (Mégane
II) or 370 (Scénic II), Mechanical systems 13B, Diesel injector: Removal - R efitting).
Section B: Conf irmation of flow corre ction fault finding for each inje ctor (individua l c orre ction):
Cle ar the faultsandperform a test wi th theengine idlingfor at l east5minutes,fueltemperature>50˚C.
Ch eck th at n o fault a p p e a r s o n t heCLIPdiagnostic tooland that the corrective values do not reach±5mg/stroke
to confirm therepair.
Ifthecustomer complaint is still present and the fuel flow correction values are all between-5mg/stroke a nd + 5
mg/strok e,applyPartAFuel regulation balanc e che ck f or each injector (individual)of this test (CAS Eno. 4).
If one or more cylinders has injector flow correction values in excess of±5 mg/stroke,applyPart AFuel re gulation
ba lance c heck for each inj e c t or(individu a l ),asoneormoreadditional injectors may be defective.
Part C: Measuring fuelreturnflow
1-Fitting the tool:
Only carryout this pa rt if PR063 Fuel t empera ture is greater t han 50˚C (see step 2 of Part C of this test).
Remove the engine undertray
Disco nnect the entire fuel return pipe in accordance with the foll owing procedure (do not remove the clips):
–pressthe clip ,
–pullvertically on the end piece ( see arrow in i llustration below) of the fuel return pipe.
IMPORTANT
The end piece is fragile. Be careful not to break it by pulling it too hard. Replace all removed clips
EDC16
PROGRAM No.: C1
Vdiag No.: 51