2009 NISSAN TIIDA spark plug

DTC P0420 THREE WAY CATALYST FUNCTION
EC-1307
< SERVICE INFOMATION >
[MR TYPE 2] C
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OK or NG OK >> GO TO 5.
NG >> Follow the EC-1078, " Basic Inspection " .
5.
CHECK FUEL INJECTOR
1. Stop engine and turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
4. Check voltage between ECM terminals 25, 29, 30, 31 and ground with CONSULT-III or tester.
Refer to Wiring Diagram for fuel injectors, EC-1509, " Wiring Diagram " .
OK or NG OK >> GO TO 6.
NG >> Perform EC-1510, " Diagnosis Procedure " .
6.
CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump (1) fuse in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
- : Vehicle front
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri- cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
• Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more. Items Specifications
Target idle speed A/T: 700
± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Ignition timing A/T: 13
± 5 ° BTDC (in P or N position)
CVT: 13 ± 5 ° BTDC (in P or N position)
M/T: 13 ± 5 ° BTDC (in Neutral position) Voltage: Battery voltage
Spark should be generated. PBIB2958E
PBIB2325E

EC-1308< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0420 THREE WAY CATALYST FUNCTION
• It might cause to damage the igni tion coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the sp ark might be generated even if the coil is mal-
functioning.
OK or NG OK >> GO TO 10.
NG >> GO TO 7. 7.
CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
OK or NG OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-1518 .
8.
CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-227, " Standard and Limit " .
NG >> 1. Repair or clean spark plug.
2. GO TO 9. 9.
CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
OK or NG OK >>
INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-227, " Standard
and Limit " .
10.
CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly. Refer to EM-156, " Removal and Installation " .
Keep fuel hose and all fuel injectors connected to fuel tube.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON. Make sure fuel does not drip from fuel injector.
OK or NG OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping. 11.
CHECK INTERMITTENT INCIDENT
Refer to EC-1138 .
Spark should be generated.
SEF156I
Spark should be generated.

EC-1526< SERVICE INFOMATION >
[MR TYPE 2]
IGNITION SIGNAL
7. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres- sure.
NOTE:
Do not use CONSULT-III to releas e fuel pressure, or fuel pres-
sure applies again during the following procedure.
- : Vehicle front
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel
pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
16. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
• Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
• It might cause to damage the igni tion coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the sp ark might be generated even if the coil is mal-
functioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER-2
1. Turn ignition switch OFF.
2. Disconnect condenser-2 harness connector.
3. Check resistance between condenser-2 terminals 1 and 2.
4. If NG, replace condenser-2.
Removal and Installation INFOID:0000000004500425
IGNITION COIL WITH POWER TRANSISTOR
Refer to EM-153 .
Spark should be generated. PBIB2958E
PBIB2325E
Resistance: Above 1 M
Ω [at 25 °C (77 °F)] PBIB0794E

EM
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CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Drain Cool ant .....................................5
Precaution for Disconnecting Fuel Piping ........... ......5
Precaution for Removal and Disassembly ................5
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
5
Precaution for Assembly and Installation ..................5
Parts Requiring Angular Tightening ..........................6
Precaution for Liquid Gasket ............................... ......6
PREPARATION .... ........................................8
PREPARATION .............................................. .....8
Special Service Tools .......................................... ......8
Commercial Service Tools .................................. ......9
SYMPTOM DIAGNOSIS ..... .........................12
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom ................................................... ....
13
ON-VEHICLE MAINTENA NCE ....................14
DRIVE BELTS ................................................ ....14
Checking ............................................................. ....14
Tension Adjustment ............................................ ....14
Removal and Installation .........................................15
AIR CLEANER FILTER .................................. ....17 Removal and Installation .....................................
....17
SPARK PLUG ................................................... 18
Exploded View ..................................................... ....18
Removal and Installation ..................................... ....18
CAMSHAFT VALVE CLEARANCE .................. 20
Inspection and Adjustment .................................. ....20
COMPRESSION PRESSURE ........................... 23
Inspection ............................................................ ....23
ON-VEHICLE REPAIR ..... ............................24
DRIVE BELT IDLER PULLEY .......................... 24
Exploded View ..................................................... ....24
Removal and Installation ..................................... ....24
AIR CLEANER AND AIR DUCT ....................... 26
Exploded View ..................................................... ....26
Removal and Installation ..................................... ....26
Inspection ............................................................ ....27
INTAKE MANIFOLD ......................................... 28
Exploded View ..................................................... ....28
Removal and Installation ..................................... ....28
EXHAUST MANIFOLD ...................................... 31
Exploded View ..................................................... ....31
Removal and Installation ..................................... ....31
FUEL INJECTOR AND FUEL TUBE ................ 34
Exploded View ..................................................... ....34
Removal and Installation ..................................... ....34
Inspection ............................................................ ....38
OIL PAN (LOWER) ........................................... 39
Exploded View ..................................................... ....39
Removal and Installation ..................................... ....39
Inspection ............................................................ ....41
OIL PAN (UPPER) AND OIL STRAINER ......... 42
Component .......................................................... ....42

EM
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OIL PAN .........................................................
..147
Component .......................................................... ..147
Removal and Installation .......................................147
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER ..................................................... ..153
Component .......................................................... ..153
Removal and Installation .......................................153
FUEL INJECTOR AND FUEL TUBE ............. ..156
Component .......................................................... ..156
Removal and Installation .......................................156
TIMING CHAIN ............................................... ..160
Component .......................................................... ..160
Removal and Installation .......................................161
CAMSHAFT .................................................... ..170
Component .......................................................... ..170
Removal and Installation .......................................170
Valve Clearance .................................................. ..178
OIL SEAL ....................................................... ..182
Removal and Installation of Valve Oil Seal ......... ..182
Removal and Installation of Front Oil Seal .......... ..182 Removal and Installation of
Rear Oil Seal .............183
CYLINDER HEAD ........................................... 185
On-Vehicle Service .............................................. ..185
Component .......................................................... ..186
Removal and Installation ..................................... ..186
Component .......................................................... ..188
Disassembly and Assembly ................................. ..189
Inspection After Disassembly .............................. ..190
ENGINE ASSEMBL Y ...................................... 195
Component .......................................................... ..195
Removal and Installation ..................................... ..195
CYLINDER BLOCK ......................................... 199
Component .......................................................... ..199
Disassembly and Assembly ................................. ..200
How to Select Piston a nd Bearing ....................... ..209
Inspection After Disassembly .............................. ..216
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... 227
Standard and Limit .............................................. ..227

PRECAUTIONS
EM-5
< PRECAUTION >
[HR16DE] C
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Procedur e without Cowl Top Cover INFOID:0000000004784258
When performing the procedure after removing cowl top cover, cover
the lower end of windshield.
Precaution for Drain Coolant INFOID:0000000004784260
• Drain coolant when engine is cooled.
Precaution for Disco nnecting Fuel Piping INFOID:0000000004784261
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and Disassembly INFOID:0000000004784262
• When instructed to use special service tools, use the spec ified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equiva lent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specif ied, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and Replacement INFOID:0000000004784263
• Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and Installation INFOID:0000000004784264
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
• Release air within route after draining coolant.
• Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems for leakage. PIIB3706J

EM-10< PREPARATION >
[HR16DE]
PREPARATION
Tool name Description
Power tool Loosening bolts and nuts
Spark plug wrench Removing and installing spark plug
Valve seat cutter set Finishing valve seat dimensions
Piston ring expander Removing and installing piston ring
Valve guide drift Removing and installing valve guide
Valve guide reamer (1): Reaming valve guide inner hole (2): Reaming hole for oversize valve guide
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new heated oxygen sensor
(Use with anti-seize lubricant shown below.)
a = 18 mm (0.71 in) dia. for zirconia heated
oxygen sensor
b = 12 mm (0.47 in) dia. for titania heated
oxygen sensor PBIC0190E
PBIC3874E
S-NT048
S-NT030
PBIC4012E
PBIC4013E
AEM488

Removal and Installation " .
2. Remove ignition coil. Refer to EM-46, " Removal and Installation " .
3. Remove spark plug with a suitable tool.
INSPECTION AFTER REMOVAL
CAUTION:
• Never drop or shock spark plug.
• Never use a wire brush for cleaning.
• If plug tip is covered with carbon, spark plug cleaner may be used.1. Ignition coil 2. Spark plug